| [version en cours de rédaction] | [version en cours de rédaction] |
| Ligne 62 : | Ligne 62 : | ||
If holes are tapped, rework and drill to 6.5mm</translate> | If holes are tapped, rework and drill to 6.5mm</translate> | ||
| − | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09- | + | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_074555.png |
| + | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1803,"height":733,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.33,"scaleY":0.33,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a8/R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_074555.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":51.85,"top":206.85,"width":42.71,"height":42.71,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":21.355355161046173,"ry":21.355355161046173},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":132.85,"top":176.85,"width":40.81,"height":40.81,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":20.405442782928162,"ry":20.405442782928162},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":549.59,"top":37.81,"width":46.08,"height":46.08,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":23.037721756092605,"ry":23.037721756092605},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":458.14,"top":67.95,"width":45.42,"height":45.42,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":22.707578785686724,"ry":22.707578785686724}],"height":244,"width":600} | ||
| + | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1803,"height":733,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.33,"scaleY":0.33,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a8/R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_074555.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":51.85,"top":206.85,"width":42.71,"height":42.71,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":21.355355161046173,"ry":21.355355161046173},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":132.85,"top":176.85,"width":40.81,"height":40.81,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":20.405442782928162,"ry":20.405442782928162},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":549.59,"top":37.81,"width":46.08,"height":46.08,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":23.037721756092605,"ry":23.037721756092605},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":458.14,"top":67.95,"width":45.42,"height":45.42,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":22.707578785686724,"ry":22.707578785686724}],"height":244,"width":600} | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
| Ligne 166 : | Ligne 168 : | ||
|Step_Content=<translate>8 off in total | |Step_Content=<translate>8 off in total | ||
| − | Fit concentric | + | |
| + | Fit 2 off concentric journals as shown to D0015551 Rack Mounting Plate | ||
Assemble in this order | Assemble in this order | ||
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate> | M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate> | ||
| + | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_075056.png | ||
| + | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_074815.png | ||
| + | }} | ||
| + | {{Tuto Step | ||
| + | |Step_Title=<translate>Assemble drive journals eccentric</translate> | ||
| + | |Step_Content=<translate> 1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this | ||
| + | |||
| + | 2 Attach delrin wheel in this order. | ||
| + | |||
| + | M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut | ||
| + | |||
| + | Do not add final tension to this wheel assembly as adjustment will be required at a later point</translate> | ||
| + | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_075348.png | ||
| + | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1599,"height":734,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.38,"scaleY":0.38,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/52/R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_075348.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":204.5,"top":165,"width":133,"height":84,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":66.5,"x2":-66.5,"y1":42,"y2":-42,"x2a":-53.86216587048443,"y2a":-24.556228947992594,"x2b":-45.31827800827672,"y2b":-38.084051396488135},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":271,"top":207,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":138,"top":123,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":338,"top":144.5,"width":82,"height":115,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-41,"x2":41,"y1":57.5,"y2":-57.5,"x2a":35.90232749426878,"y2a":-36.57122232369238,"x2b":22.874942201844554,"y2b":-45.86031444524704},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":297,"top":202,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":379,"top":87,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":279,"top":211,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":275,"width":600} | ||
| + | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-21_075030.png | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
Version du 21 septembre 2023 à 08:55
bench assembly details for bench assembly of pneumatic transfer rails
Difficulté
Moyen
Durée
8 heure(s)
Sommaire
- 1 Introduction
- 2 Étape 1 - Unless otherwise stated
- 3 Étape 2 - Check D0015573 for rework
- 4 Étape 3 - Air fittings to cylinders
- 5 Étape 4 - Attach cylinders
- 6 Étape 5 - Cut air pipes
- 7 Étape 6 - Connect Air pipes
- 8 Étape 7 - Loom pipes
- 9 Étape 8 - Fit loom support spacer
- 10 Étape 9 - Assemble and fit concentric journal
- 11 Étape 10 - Assemble and fit Eccentric journal
- 12 Étape 11 - Attach to transfer rail
- 13 Étape 12 - Assemble drive journals concentric
- 14 Étape 13 - Assemble drive journals eccentric
- 15 Commentaires
Introduction
Tools Required
Standard hex key set
Standard spanner set
Parts Required
B0001160 Delrin Dual V Wheel Kit x 48
B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24
B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24
D0015255 Rack: Mod2 360 Long x 8
D0015551 Rack Mounting Plate x 8
D0015572 Slideway Connection Plate (2018) x 8
D0015573 Transfer Cylinder Bracket x 8
D0015576 Pneumatics Support Spacer x 8
D0015599 Transfer Cylinder Bracket Brace x 8
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48
P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48
Étape 1 - Unless otherwise stated
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised
Étape 2 - Check D0015573 for rework
8 off Indicated holes should be 6.5mm clearance not M6 tapped
If holes are tapped, rework and drill to 6.5mm
Étape 3 - Air fittings to cylinders
Attach P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread to P0001111 Cylinder: Ø25 x 25S Cut Shaft as shown
48 in total
Étape 4 - Attach cylinders
Attach cylinders to D0015573 Transfer Cylinder Bracket as shown
Air fittings to face directions shown
Étape 5 - Cut air pipes
cut and label the following pipes
8 off 6mm black pipes @ 1050mm labelled as 2349 both ends
8 off 6mm black pipes @ 800mm labelled as 2339 both ends
8 off 6mm black pipes @ 500mm labelled as 2329 both ends
8 off 6mm black pipes @ 500mm labelled as 2319 both ends
8 off 6mm black pipes @ 800mm labelled as 2309 both ends
8 off 6mm black pipes @ 1050mm labelled as 2299 both ends
Étape 6 - Connect Air pipes
Connect air pipes as shown on each cylinder rail
Étape 7 - Loom pipes
Use white cable ties to loom all pipes neatly as shown
Étape 8 - Fit loom support spacer
Fit D0015576 Pneumatics Support Spacer to each assembled rail using M6 x 16 socket caps and A form washer
Étape 9 - Assemble and fit concentric journal
8 off in total
Fit concentric journal as shown to D0015572 Slideway Connection Plate
Assemble in this order
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut
Étape 10 - Assemble and fit Eccentric journal
8 off
1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this
2 Attach delrin wheel in this order.
M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
Do not add final tension to this wheel assembly as adjustment will be required at a later point
Étape 11 - Attach to transfer rail
Combine D0015599 Transfer Cylinder Bracket Brace as shown
Use M6 x 20 socket caps, M6 a form washers and M6 nylocs to fix journal plate to transfer rail
Ensure plate is mounted parallel and at highest point in slots
Étape 12 - Assemble drive journals concentric
8 off in total
Fit 2 off concentric journals as shown to D0015551 Rack Mounting Plate
Assemble in this order
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut
Étape 13 - Assemble drive journals eccentric
1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this
2 Attach delrin wheel in this order.
M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
Do not add final tension to this wheel assembly as adjustment will be required at a later point
Draft
Français
English
Deutsch
Español
Italiano
Português