[version en cours de rédaction] | [version en cours de rédaction] |
(Page créée avec « {{Tuto Details |Description=<translate>bench assembly details for bench assembly of pneumatic transfer rails</translate> |Categories=Production |Difficulty=Medium |Duratio... ») |
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{{Tuto Details | {{Tuto Details | ||
+ | |Main_Picture=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_IMG_5907.JPG | ||
+ | |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":14,"top":-179,"width":3024,"height":4032,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.19,"scaleY":0.19,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a7/R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_IMG_5907.JPG","filters":[]}],"height":450.65502183406113,"width":600} | ||
|Description=<translate>bench assembly details for bench assembly of pneumatic transfer rails</translate> | |Description=<translate>bench assembly details for bench assembly of pneumatic transfer rails</translate> | ||
|Categories=Production | |Categories=Production | ||
Ligne 77 : | Ligne 79 : | ||
Air fittings to face directions shown</translate> | Air fittings to face directions shown</translate> | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Cut air pipes</translate> | ||
+ | |Step_Content=<translate>cut and label the following pipes | ||
+ | |||
+ | |||
+ | 8 off 6mm black pipes @ 1050mm labelled as 2349 both ends | ||
+ | |||
+ | 8 off 6mm black pipes @ 800mm labelled as 2339 both ends | ||
+ | |||
+ | 8 off 6mm black pipes @ 500mm labelled as 2329 both ends | ||
+ | |||
+ | 8 off 6mm black pipes @ 500mm labelled as 2319 both ends | ||
+ | |||
+ | 8 off 6mm black pipes @ 800mm labelled as 2309 both ends | ||
+ | |||
+ | 8 off 6mm black pipes @ 1050mm labelled as 2299 both ends</translate> | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Connect Air pipes</translate> | ||
+ | |Step_Content=<translate>Connect air pipes as shown on each cylinder rail</translate> | ||
+ | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150044.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Loom pipes</translate> | ||
+ | |Step_Content=<translate>Use white cable ties to loom all pipes neatly as shown</translate> | ||
+ | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150333.png | ||
+ | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150319.png | ||
+ | |Step_Picture_02=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150327.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit loom support spacer</translate> | ||
+ | |Step_Content=<translate>Fit D0015576 Pneumatics Support Spacer to each assembled rail using M6 x 16 socket caps and A form washer</translate> | ||
+ | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150645.png | ||
+ | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150657.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble and fit concentric journal</translate> | ||
+ | |Step_Content=<translate>8 off in total | ||
+ | |||
+ | |||
+ | Fit concentric journal as shown to D0015572 Slideway Connection Plate | ||
+ | |||
+ | |||
+ | Assemble in this order | ||
+ | |||
+ | M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate> | ||
+ | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150948.png | ||
+ | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_152107.png | ||
+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble and fit Eccentric journal</translate> | ||
+ | |Step_Content=<translate>8 off | ||
+ | |||
+ | |||
+ | 1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this | ||
+ | |||
+ | 2 Attach delrin wheel in this order. | ||
+ | |||
+ | M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut | ||
+ | |||
+ | Do not add final tension to this wheel assembly as adjustment will be required at a later point</translate> | ||
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+ | 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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Attach to transfer rail</translate> | ||
+ | |Step_Content=<translate>Combine D0015599 Transfer Cylinder Bracket Brace as shown | ||
+ | |||
+ | |||
+ | Use M6 x 20 socket caps, M6 a form washers and M6 nylocs to fix journal plate to transfer rail | ||
+ | |||
+ | |||
+ | Ensure plate is mounted parallel and at highest point in slots</translate> | ||
+ | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_IMG_5907.JPG | ||
+ | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":3024,"height":4032,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.2,"scaleY":0.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/a7/R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_IMG_5907.JPG","filters":[]}],"height":800,"width":600} | ||
+ | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_153153.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble drive journals concentric</translate> | ||
+ | |Step_Content=<translate>8 off in total | ||
+ | |||
+ | Fit concentric journal as shown to D0015551 Rack Mounting Plate | ||
+ | |||
+ | Assemble in this order | ||
+ | |||
+ | M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate> | ||
}} | }} | ||
{{Notes}} | {{Notes}} | ||
{{PageLang | {{PageLang | ||
+ | |Language=en | ||
|SourceLanguage=none | |SourceLanguage=none | ||
|IsTranslation=0 | |IsTranslation=0 | ||
− | |||
}} | }} | ||
{{Tuto Status | {{Tuto Status | ||
|Complete=Draft | |Complete=Draft | ||
}} | }} |
bench assembly details for bench assembly of pneumatic transfer rails
Auteur Gareth Green | Dernière modification 22/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
bench assembly details for bench assembly of pneumatic transfer rails
R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_IMG_5907.JPG
Tools Required
Standard hex key set
Standard spanner set
Parts Required
B0001160 Delrin Dual V Wheel Kit x 48
B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24
B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24
D0015255 Rack: Mod2 360 Long x 8
D0015551 Rack Mounting Plate x 8
D0015572 Slideway Connection Plate (2018) x 8
D0015573 Transfer Cylinder Bracket x 8
D0015576 Pneumatics Support Spacer x 8
D0015599 Transfer Cylinder Bracket Brace x 8
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48
P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised
8 off Indicated holes should be 6.5mm clearance not M6 tapped
If holes are tapped, rework and drill to 6.5mm
Attach P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread to P0001111 Cylinder: Ø25 x 25S Cut Shaft as shown
48 in total
Attach cylinders to D0015573 Transfer Cylinder Bracket as shown
Air fittings to face directions shown
cut and label the following pipes
8 off 6mm black pipes @ 1050mm labelled as 2349 both ends
8 off 6mm black pipes @ 800mm labelled as 2339 both ends
8 off 6mm black pipes @ 500mm labelled as 2329 both ends
8 off 6mm black pipes @ 500mm labelled as 2319 both ends
8 off 6mm black pipes @ 800mm labelled as 2309 both ends
8 off 6mm black pipes @ 1050mm labelled as 2299 both ends
Fit D0015576 Pneumatics Support Spacer to each assembled rail using M6 x 16 socket caps and A form washer
8 off in total
Fit concentric journal as shown to D0015572 Slideway Connection Plate
Assemble in this order
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut
8 off
1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this
2 Attach delrin wheel in this order.
M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
Do not add final tension to this wheel assembly as adjustment will be required at a later point
Combine D0015599 Transfer Cylinder Bracket Brace as shown
Use M6 x 20 socket caps, M6 a form washers and M6 nylocs to fix journal plate to transfer rail
Ensure plate is mounted parallel and at highest point in slots
8 off in total
Fit concentric journal as shown to D0015551 Rack Mounting Plate
Assemble in this order
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut
en none 0 Draft
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