[version en cours de rédaction] | [version en cours de rédaction] |
Ligne 174 : | Ligne 174 : | ||
{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Attach pre built R0015251 energy chain</translate> | |Step_Title=<translate>Attach pre built R0015251 energy chain</translate> | ||
− | |Step_Content=<translate>Fit pre built energy chain from assembly R0015251 and attach using</translate> | + | |Step_Content=<translate>Fit pre built energy chain from assembly R0015251 and attach using M5 x 16 button heads, medium washers and M5 nyloc nuts as shown |
+ | |||
+ | {{Warning|...Ensure reversed links are fitted to the gripper assembly connection end | ||
+ | |||
+ | Ensure energy chain brackets are fixed so the energy chain runs parallel to the trays}}</translate> | ||
+ | |Step_Picture_00=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_111850.png | ||
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+ | |Step_Picture_01=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_111928.png | ||
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+ | |Step_Picture_02=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_111626.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Adjust lower trays to suit energy chain</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 Move gripper with energy chain attached to point indicated |
+ | |||
+ | |||
+ | 2 Adjust bracket in indicated direction so that energy chain sits central in the tray | ||
+ | |||
+ | |||
+ | 3 Measure indicated distance S | ||
+ | |||
+ | |||
+ | 4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracket</translate> | ||
+ | |Step_Picture_00=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_111850.png | ||
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Adjust lower tray height</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down . |
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+ | {{Info|...If enough adjustment isnt available on remaining positions, first position can be moved up and new measurement taken}}</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Adjust Top chain guides</translate> |
− | |Step_Content=<translate></translate> | + | |Step_Content=<translate>1 Move large radius of energy chain to the indicated point |
+ | |||
+ | |||
+ | 2 Adjust height of top tray so internal gap is 10mm bigger than the height of the bend of the energy chain | ||
+ | |||
+ | |||
+ | 3 Measure indicated gap | ||
+ | |||
+ | |||
+ | 4 Set 2 remaining points indicated to step 3 measurement</translate> | ||
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{{Tuto Step | {{Tuto Step | ||
− | |Step_Title=<translate></translate> | + | |Step_Title=<translate>Quality check</translate> |
+ | |Step_Content=<translate>Move Gripper carriage along the complete length of the hepco beam , and monitor the energy chain . | ||
+ | |||
+ | |||
+ | Check that there is no sideways pressure on the chain from misalignment | ||
+ | |||
+ | |||
+ | Check that no snags occur on fixings when energy chain is travelling</translate> | ||
+ | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Finalise fixings</translate> | ||
+ | |Step_Content=<translate>Now aligned , ensure all fixings used to assemble the energy trays and brackets have adhesive apllied and final tension added to fasteners and pen marked</translate> | ||
+ | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Mount Datum flag</translate> | ||
+ | |Step_Content=<translate>1 Mount D0015291 Datum Flag to hepco beam in position shown using M6 x 12 socket caps , A form washers and D nuts ( size type required ) | ||
+ | |||
+ | |||
+ | 2 Adjust Datum sensor at point indicated to be less than 1mm above datum flag face . Use thread and nuts on sensor to adjust height | ||
+ | |||
+ | |||
+ | 3 Move gripper to indicated point and adjust datum flag up or down to replicate gap set on previous side | ||
+ | |||
+ | {{Warning|...Do not adjust sensor}} | ||
+ | |||
+ | 4 Move gripper back to previous point and check sensor gap is still acceptable</translate> | ||
+ | |Step_Picture_00=R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_120259.png | ||
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| ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Mount</translate> | ||
|Step_Content=<translate></translate> | |Step_Content=<translate></translate> | ||
}} | }} |
Instructions to mount pre built assemblies to main frame
Auteur Gareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Instructions to mount pre built assemblies to main frame
R0015255_Mount_Assemblies_to_Main_Frame_Screenshot_2023-07-13_093726.png
Tools Required
Standard Hex key set
Standard spanner set
300 mm rule
1000mm rule
Parts Required
D0015291 Datum Flag x 1
D0015717 Energy Chain Angle Bracket Lower x 5
D0015718 Energy Chain Angle Bracket Upper x 2
D0015718B Energy Chain Angle Bracket Double Deck x 3
D0015720 Carriage Bracket x 1
D0015721 Energy Chain Tray Deep Longx 3
D0015722 Energy Chain Tray Shallow Long x 1
D0015861 Energy Chain Cable Support x 1
D0015862 Energy Chain Tray Deep Long x 1
R0015007 Bench Assemble Roller Tables
R0015096 Bench Assemble Transfer Drive Assembly
R0015251 Bench Assemble X axis components and energy chain
R0015004 Bench Assemble GripperMount roller beds as indicated , using M8 x 30 socket caps and heavy M8 washers.
Do not apply adhesive to fasteners and only apply holding tension to fasteners
1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 25 socket caps and heavy M8 washers
2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical
1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x 25 set bolts and A form washers per bracket . Do not apply adhesive at this point
2 Set height to just clear plastic frame cap and set bracket level
1 Mount 2 off D0015718B to positions shown using M6 x 16 socket caps and heavy M6 washers .
2 Mount 1 off D0015718B to position indicated with M6 x 20 Socket capsand heavy M6 washers. Do Not apply adhesive yet to this brackets fasteners
3 Set slot position to be flush with lower bracket
1 Mount 1 off D0015718 to indicated point using M6 x 16 socket caps and heavy M6 washers . Set faces flush as with previous step
2 Position 1 off D0015718 at indicated point and use M6 x 20 socket caps and heavy washer to fix in position combining part D0015861 as shown
3 Use previous fitted fasteners to mount other end of D0015861 onto previous fitted bracket , and finalise bolts
Lightly fix these parts, as adjustment will be required later
1 Fit D0015721 at indicated position . Use M5 x 16 button hex bolt, M5 penny washer and M5 nyloc nut .
2 Fit D0015721 to indicate point with same fixings as above
3 Fit D0015722 to indicate point with same fixings as above
Use same method as step 6 to mount indicated upper chain guides 2 off
1 D0015862 upper chain guide
2 D0015721 upper chain guide
Fit D0015720 carriage bracket as shown using M6 x 16 socket caps and A form washers
Fit pre built energy chain from assembly R0015251 and attach using M5 x 16 button heads, medium washers and M5 nyloc nuts as shown
1 Move gripper with energy chain attached to point indicated
2 Adjust bracket in indicated direction so that energy chain sits central in the tray
3 Measure indicated distance S
4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracket
Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
1 Move large radius of energy chain to the indicated point
2 Adjust height of top tray so internal gap is 10mm bigger than the height of the bend of the energy chain
3 Measure indicated gap
4 Set 2 remaining points indicated to step 3 measurement
Move Gripper carriage along the complete length of the hepco beam , and monitor the energy chain .
Check that there is no sideways pressure on the chain from misalignment
Check that no snags occur on fixings when energy chain is travelling
Now aligned , ensure all fixings used to assemble the energy trays and brackets have adhesive apllied and final tension added to fasteners and pen marked
1 Mount D0015291 Datum Flag to hepco beam in position shown using M6 x 12 socket caps , A form washers and D nuts ( size type required )
2 Adjust Datum sensor at point indicated to be less than 1mm above datum flag face . Use thread and nuts on sensor to adjust height
3 Move gripper to indicated point and adjust datum flag up or down to replicate gap set on previous side
4 Move gripper back to previous point and check sensor gap is still acceptable
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