R0015101 Bench Assemble Take Up Assembly : Différence entre versions

[version en cours de rédaction]

Version du 6 juillet 2023 à 08:35

Instructions to bench assemble take up parts

Auteur Gareth Green | Dernière modification 15/11/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Instructions to bench assemble take up parts

Difficulté

Moyen

Durée

2 heure(s)

Introduction

Tools Required

Standard hex key set

Standard spanner set

Parts Required

D0008281 Takeup Boss Cap x 4

D0015581 Fixed Pivot Bracket x 4

D0015584 Cylinder Trunnion Plate x 1

D0015590 Takeup Arm ZX5 x4

D0015593 Takeup Arm Pin ZX5 x 4

D0015595 Takeup Arm Washer 4mm x 4

D0015596 Takeup Bearing Block Short x 4

D0015605 Fixed Pivot Bracket End Plate x 4

D0015736 Hard Stop Backplate x 1

D0015737 Hard Stop Shaft x 1

M0001077 Rubber bump stop M6 x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1

P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1

P0001075 Trunnion Pin for CG1 Cylinder x 1

P0001076 Trunnion Bracket for CG1 x 1

P0001112 Cylinder 32 x 125s Locking

P0001198 Fitting: Speed Controller 1/8" x 6mm Tube

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Assemble cylinder unit

1 Fit air fittings PP0001198 2 off and P0001198 1 off as shown

2 Attach P0000049 Cylinder Spherical Bearing to cylinder,use adhesive and finalise lock nut . Leave 2 threads exposed

3 Attach Cylinder clevis end using parts

P0001075 Trunnion Pin for CG1 Cylinder x 1

P0001076 Trunnion Bracket for CG1 x 1

Étape 3 - Mounting bracket assembly

4 off

1 Combine D0015605 and D0015581 and fasten with 2 off M6 x 16 socket caps

Étape 4 - Assemble arm

4 off

Assemble arm parts as shown

Étape 5 - Assemble arm to bracket

4 off

Use M8 x 40 socket cap with heavy M8 washer to combine parts as shown . Use loctite 270 on M8 socket cap

Once bolt is finalised, check arm rotates smoothly when the bracket is held

R0015101 Bench Assemble Take Up Assembly Loctite270 stud lock.png

R0015101 Bench Assemble Take Up Assembly Screenshot 2023-07-06 072328.png

Étape 6 - Attach bearing block

4 off

Insert D0015593 pin into takeup bearing block D0015596 and secure to arm using M8 x 30 Countersunk bolt and use Loctite 270 to fix

Check that D0015596 block turns freely once fastened

R0015101 Bench Assemble Take Up Assembly Screenshot 2023-07-06 073257.png

Étape 7 - Assemble bump stop

Étape 8 -

Étape 9 -

Étape 10 -

Étape 11 -

Commentaires

en none 0 Draft

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 |Description=<translate>Instructions to bench assemble take up parts</translate>
 |Categories=Production
@@ Ligne 7 : / Ligne 9 : @@
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 {{Introduction
-|Introduction=<translate></translate>
+|Introduction=<translate><u>'''Tools Required'''</u>
+Standard hex key set
+Standard spanner set
+<u>'''Parts Required'''</u>
+D0008281 Takeup Boss Cap x 4
+D0015581 Fixed Pivot Bracket x 4
+D0015584 Cylinder Trunnion Plate x 1
+D0015590 Takeup Arm ZX5 x4
+D0015593 Takeup Arm Pin ZX5 x 4
+D0015595 Takeup Arm Washer 4mm  x 4
+D0015596 Takeup Bearing Block Short x 4
+D0015605 Fixed Pivot Bracket End Plate x 4
+D0015736 Hard Stop Backplate x 1
+D0015737 Hard Stop Shaft x 1
+M0001077 Rubber bump stop M6 x  1
+P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1
+P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1
+P0001075 Trunnion Pin for CG1 Cylinder x 1
+P0001076 Trunnion Bracket for CG1 x 1
+P0001112 Cylinder 32 x 125s Locking
+P0001198 Fitting: Speed Controller 1/8" x 6mm Tube
+<br /></translate>
 }}
 {{Materials}}
 {{EPI}}
 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Unless otherwise stated</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>Use locktite 243 on all fasteners
+Use loctite 572 on all threaded pneumatic connection
+Pen mark all fasteners to show finalised</translate>
+|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 }}
 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Assemble cylinder unit</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>1  Fit air fittings PP0001198 2 off and P0001198 1 off as shown
+Attach P0000049 Cylinder Spherical Bearing to cylinder,use adhesive and finalise lock nut .  Leave 2 threads exposed
+Attach Cylinder clevis end using parts
+P0001075 Trunnion Pin for CG1 Cylinder x 1
+P0001076 Trunnion Bracket for CG1 x 1</translate>
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 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Mounting bracket assembly</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>4 off
+  Combine D0015605 and D0015581 and fasten with  2 off M6 x 16 socket caps
+<br /></translate>
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 }}
 {{Tuto Step
-|Step_Title=<translate></translate>
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-|Step_Content=<translate></translate>
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+Assemble arm parts as shown</translate>
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 }}
 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Assemble arm to bracket</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>4 off
+Use M8 x 40 socket cap with heavy M8 washer to combine parts as shown . Use loctite 270 on M8 socket cap
+Once bolt is finalised, check arm rotates smoothly when the bracket is held</translate>
+|Step_Picture_00=R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_072023.png
+|Step_Picture_01=R0015101_Bench_Assemble_Take_Up_Assembly_Loctite270_stud_lock.png
+|Step_Picture_02=R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_072328.png
 }}
 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Attach bearing block</translate>
-|Step_Content=<translate></translate>
+|Step_Content=<translate>4 off
+Insert D0015593 pin into takeup bearing block  D0015596  and secure to arm using M8 x 30 Countersunk bolt and use Loctite 270 to fix
+Check that D0015596 block turns freely once fastened</translate>
+|Step_Picture_00=R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_072752.png
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+|Step_Picture_01=R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_073257.png
+|Step_Picture_02=R0015101_Bench_Assemble_Take_Up_Assembly_Loctite270_stud_lock.png
 }}
 {{Tuto Step
-|Step_Title=<translate></translate>
+|Step_Title=<translate>Assemble bump stop</translate>
 |Step_Content=<translate></translate>
+|Step_Picture_00=R0015101_Bench_Assemble_Take_Up_Assembly_Screenshot_2023-07-06_073443.png
 }}
 {{Tuto Step
@@ Ligne 57 : / Ligne 158 : @@
 {{Notes}}
 {{PageLang
+|Language=en
 |SourceLanguage=none
 |IsTranslation=0
-|Language=en
 }}
 {{Tuto Status
 |Complete=Draft
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