R0015071 Bench Assemble Pneumatics Rail : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_141255.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"i... »)
(Balise : Remplacé)
 
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|Main_Picture=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_141255.png
 
|Main_Picture=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_141255.png
 
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|Description=<translate>Bench assembly instructions for pneumatics rail</translate>
+
|Description=<translate>ab</translate>
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
Ligne 9 : Ligne 9 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''
+
|Introduction=<translate>16/09/2025
  
  
Standard hex key set
+
Moved to Confluance
  
Standard spanner set
 
  
Pipe cutters
+
Click [https://stuga-ltd.atlassian.net/wiki/external/MjMzNmUxNDU1NWRhNDEzMjhjMDUzNzBiMjgyODdhNDk Here]</translate>
 
 
Standard HSS drill set
 
 
 
Step cutting drill
 
 
 
Standard screwdriver set
 
 
 
 
 
'''<u>Parts Required</u>'''
 
 
 
D0010167 x 3
 
 
 
C0001018 x 3
 
 
 
D0016300 x 1
 
 
 
P0001139 x 1
 
 
 
P0001102 x 2
 
 
 
P0001032 x 2
 
 
 
P0001068 x 1
 
 
 
P0001101 x 3
 
 
 
P0001163 x 8
 
 
 
P0001071 x 1
 
 
 
P0001186 x 10
 
 
 
P0001151 x 1
 
 
 
A0000240 x 1
 
 
 
P0000159 x 5</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all pneumatic threaded connections
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Handing</translate>
 
|Step_Content=<translate>Assemble as shown for R to L machine
 
 
 
 
 
Mirror assembly for L to R machine</translate>
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble valve 1</translate>
 
|Step_Content=<translate>Attach Fitting P0001102  to valve P0001139 as shown . Add 2 off P0001032 silencers as indicated</translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_143208.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble valve bank 1</translate>
 
|Step_Content=<translate>Assemble valve bank 1 as shown using
 
 
 
 
 
P0001068 valve base x 1
 
 
 
P0001186 valve x 2
 
 
 
P0001101 fitting x 2
 
 
 
P0001163 fitting x 4
 
 
 
<br /></translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_144207.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble valve bank 2</translate>
 
|Step_Content=<translate>Assemble valve bank 2 as shown using
 
 
 
 
 
P0001071 valve base x 1
 
 
 
P0001186 valve x 8
 
 
 
P0001101 fitting x 1
 
 
 
P0001102 fitting x 1
 
 
 
P0001163 x 4
 
 
 
P0000159 x 4 ( information required for which ports to blank)
 
 
 
<br /></translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_144759.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble Connection box</translate>
 
|Step_Content=<translate>Connection box A0000240 will require holes adding to use.
 
 
 
 
 
Drill 2 off 5mm holes on back face to allow mounting on rail as shown. Use M4  socket caps and washers
 
 
 
 
 
Drill top face to mount A0000105 gland and fix with A0000255 nut</translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_145729.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fix ethercat boxes to mounting plates</translate>
 
|Step_Content=<translate>Mount ether cat boxes C0001018 to mounting plates D0010167 using m3 x 20 panhead bolts</translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_150326.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Attach trunking</translate>
 
|Step_Content=<translate>Attach a length of 75mm  x 25mm trunking  @ 1310mm, 120mm from non slotted end  to rear of maytec and use M5 x 6 button sockets to secure
 
 
 
 
 
Ecr raised to add holes to maytec section on 05/09/23
 
 
 
 
 
Holes will required drilling until ecr finalises
 
 
 
 
 
1st m5 hole 130mm from non slotted hole end , then spaced at 250mm  Drill and tap m5</translate>
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Attach assemblies</translate>
 
|Step_Content=<translate>Attach built assemblies to mounting bar D0016300 as shown using the following fixings 
 
 
 
Space as follows 
 
 
 
1st ethercat box 100mm from end of maytec non slotted end, second ethercat box butted against 1st. 
 
 
 
All other components should be spaced at 100mm except for Valve 1 and Valvebank 1 which are spaced at 150mm 
 
 
 
 
 
Valve 1 uses bracket P0001151 to attach using M4 x 12 socket caps and A form washers
 
 
 
 
 
Valve bank 1 and 2 secured with M4 x 40 socket caps and M8 motor plate washers, spaced away from maytec rail with 2 M8 washers to enable valve to sit straight
 
 
 
 
 
Ethercat mount plates use m6 x 16 socket caps and a form washers
 
 
 
 
 
Connection box uses M4 x 12 socket caps and washers</translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-12_150654.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit connecting 12mm Blue  pipework</translate>
 
|Step_Content=<translate>Connect as shown using 12mm blue air pipe</translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-13_075631.png
 
|Step_Picture_01=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-13_075655.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Secure Ethercat  identification markers</translate>
 
|Step_Content=<translate>Make sure identification markers are safely stored with assembly ready for electrical terminations at a later point</translate>
 
|Step_Picture_00=R0015071_Bench_Assemble_Pneumatics_Rail_Screenshot_2023-06-13_075825.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 16 septembre 2025 à 14:58

Auteur avatarGareth Green | Dernière modification 16/09/2025 par Gareth Green en cours de rédaction

ab

Difficulté
Moyen
Durée
2 heure(s)

Introduction

16/09/2025


Moved to Confluance


Click Here

Étape 1 -

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