R0015319 Fit Guards and Doors : Différence entre versions

[version en cours de rédaction]

Version du 8 janvier 2025 à 15:52

Details for guard fitting

Auteur Gareth Green | Dernière modification 8/01/2025 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

5 heure(s)

Details for guard fitting

Difficulté

Moyen

Durée

5 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Unless otherwise stated
3 Étape 2 - Fit lower rear panel
4 Étape 3 - Fit roof panel
5 Étape 4 - Fit rear panel
6 Étape 5 - Alignment
7 Étape 6 - Fit Guard Doors
8 Étape 7 - Drill door stops
9 Étape 8 - Drill and set interlock switches
10 Étape 9 - Fit Front panel
11 Commentaires

Introduction

Tools Required

standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

Long reach 4.2mm drill

Extended M5 tap

Parts Required

R0015321 Bench assemble guards and doors

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Fit lower rear panel

Connect 12.. red x 2 + 12mm blue pipes to pre fitted 12mm bulkheads on lower panel

Use M6 x 12 socket caps + a forms to fix panel to frame

Use M6 x 10 buttons instead of M6 x 12 at bottom middle and lower corner cabinet side.

R0015319 Fit Guards and Doors Screenshot 2025-01-08 143414.png

Étape 3 - Fit roof panel

Fit pre assembled roof panel Using M8 x 20 socket caps and

A form washers

Étape 4 - Fit rear panel

Fit re assembled rear panel

Secure with 7 off M6 x 12 socket caps and M6 A form washers

Étape 5 - Alignment

It is vital that door locks should align correctly.

Handle operation should be smooth and no force required to engage locking pins

Any discrepancies should be reported

Étape 6 - Fit Guard Doors

Fit 4 off Pre assembled guard doors to hinges using spreader plates D0015234 8 off

Use M5 x 16 socket caps and M5 penny washers to fix

Use adjustment in clearance holes of fixing points to align doors to frame as well as possible

R0015319 Fit Guards and Doors Screenshot 2025-01-08 143907.png

R0015319 Fit Guards and Doors Screenshot 2025-01-08 143915.png

R0015319 Fit Guards and Doors Screenshot 2025-01-08 143923.png

Étape 7 - Drill door stops

Drill off door lock pins and strike plates

Fit latch plates D0007960 as shown and position door to be flush to edge of frame

Mark through slot and drill M5

Lightly fix door stop using M5 x 25 socket cap and M5 Form washer

Close door and engage door lock to position door stop accurately as shown

Open door and mark and drill second slot on door stop to M5 and finalise fixing

Ensure operation of door locking is checked once drilled and movement is smooth woth no excessive force required

Étape 8 - Drill and set interlock switches

Set and drill door interlock switches

Ensure door switches are set correctly. Interlock blade must fully penetrate the guard switch, and align with no catching as entering the interlock

R0015319 Fit Guards and Doors Screenshot 2023-11-01 164556.png

Étape 9 - Fit Front panel

Fit front upper front panel

Commentaires

en none 0 Draft

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+}}
+{{Tuto Step
+|Step_Title=<translate>Fit lower rear panel</translate>
+|Step_Content=<translate>Connect 12.. red x 2 + 12mm blue pipes to pre fitted 12mm bulkheads on lower panel
+Use M6 x 12 socket caps + a forms to fix panel to frame
+Use M6 x 10 buttons instead of M6 x 12  at bottom middle and lower corner cabinet side.</translate>
+|Step_Picture_00=R0015319_Fit_Guards_and_Doors_Screenshot_2025-01-08_143414.png
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 {{Tuto Step
 |Step_Title=<translate>Fit roof panel</translate>
-|Step_Content=<translate>Fit pre assembled roof panel</translate>
+|Step_Content=<translate>Fit pre assembled roof panel Using M8 x 20 socket caps and
+A form washers</translate>
 |Step_Picture_00=R0015319_Fit_Guards_and_Doors_Screenshot_2023-11-01_164305.png
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@@ Ligne 57 : / Ligne 70 : @@
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 {{Tuto Step
@@ Ligne 71 : / Ligne 86 : @@
 {{Tuto Step
 |Step_Title=<translate>Fit Guard Doors</translate>
-|Step_Content=<translate>Fit 4 off Pre assembled guard doors to hinges</translate>
+|Step_Content=<translate>Fit 4 off Pre assembled guard doors to hinges using spreader plates  D0015234 8 off
+Use M5 x 16 socket caps and M5 penny washers to fix
+Use adjustment in clearance holes of fixing points to align doors to frame as well as possible</translate>
 |Step_Picture_00=R0015319_Fit_Guards_and_Doors_Screenshot_2023-11-01_164459.png
+|Step_Picture_01=R0015319_Fit_Guards_and_Doors_Screenshot_2025-01-08_143907.png
+|Step_Picture_02=R0015319_Fit_Guards_and_Doors_Screenshot_2025-01-08_143915.png
+|Step_Picture_03=R0015319_Fit_Guards_and_Doors_Screenshot_2025-01-08_143923.png
 }}
 {{Tuto Step
-|Step_Title=<translate>Drill door lock pins</translate>
+|Step_Title=<translate>Drill door stops</translate>
-|Step_Content=<translate>Drill off door lock pins and strike plates</translate>
+|Step_Content=<translate>Drill off door lock pins and strike plates
-|Step_Picture_00=R0015319_Fit_Guards_and_Doors_Screenshot_2023-11-01_164556.png
+Fit latch plates D0007960 as shown and position door to be flush to edge of frame
+Mark through slot and drill M5
+Lightly fix door stop using M5 x 25 socket cap and M5 Form washer
+Close door and engage door lock to position door stop accurately as shown
+Open door and mark and drill second slot on door stop to M5 and finalise fixing
+Ensure operation of door locking is checked once drilled and movement is smooth woth no excessive force required</translate>
 }}
 {{Tuto Step