R0015324 Install pipe and cable looms : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
Ligne 135 : Ligne 135 :
 
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{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Valve bank connections</translate>
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|Step_Title=<translate>connect  cylinder push pipes</translate>
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|Step_Content=<translate>1  Use P0000046 6mm y connection to connect pipes 879 together as shown
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|Step_Content=<translate>Use P0000046 6mm y connection to connect pipes 879 together  
  
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Use P0000046 6mm y connection to connect pipes 871 together as shown
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Use P0000046 6mm y connection to connect pipes 871 together
  
  
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2  Use 6mm black air pipe to connect each Y  connector to valve bank .
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Please take pictures to update this instruction step please</translate>
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|Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
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Connect 871/9 to rightside valve.
 
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Connect 871 to port A2 above valve
 
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Connect 879 to port A4 above valve
 
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3 Connect 951 to second valve. port A2
 
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connect 959 to second valve, port A4</translate>
 
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|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_180132.png
 
 
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{{Tuto Step
 
{{Tuto Step
Ligne 162 : Ligne 151 :
 
Ensure all breaks of pipe work are numbered for identification</translate>
 
Ensure all breaks of pipe work are numbered for identification</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Pneumatic operations check</translate>
 
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|Step_Content=<translate>1 Connect mains air to 8mm and purge system to mains pressure
 
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2 Check for audible air leaks , and correct if found
 
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3 Check home positions. With the air connected the following home  positions should be checked
 
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A    Y95  Safety gate should be extended out
 
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B    Y87 Cylinder push  should be retracted
 
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4 Manually fire valve on Y95 by pressing over ride button and holding in  (C) check that cylinder moves  and no air leaks are present when fired
 
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Repeat for Y87 output
 
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Remove air supply once testing is complete</translate>
 
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|Step_Picture_00=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_183505.png
 
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|Step_Picture_01=R0015324_Install_pipe_and_cable_looms_Screenshot_2023-08-31_183644.png
 
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{{Notes}}
 
{{Notes}}

Version actuelle datée du 5 septembre 2024 à 14:22

Pneumatic connections and cable information

Auteur avatarGareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2 heure(s)

Pneumatic connections and cable information

Difficulté
Moyen
Durée
2 heure(s)

Introduction

Tools Required


Standard hex key set

6mm black Air pipe

Pipe identification numbers

Pneumatic Pipe cutters


W0001002 cable (from consumable stock )


Parts Required


M0001127 Cable Tie Base (m6) (from consumable stock)

P0000046 Fitting: 'Y' Adaptor 6mm x 2


Étape 1 - Unless otherwise stated

Use loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connections

Pen mark all bolts to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Attach tie bases to frame

Attach 7 off M0001127 Cable Tie Base (m6) as shown using M5 x 10 button sockets

R0015324 Install pipe and cable looms Screenshot 2023-08-31 113829.png



Étape 3 - Connect Safety gate cylinder feeds

Identification numbers


951

959


1 Cut 2 6mm black air pipes long enough to run the indicated route


2 Identify each pipe, one 951 and one 959


3 Connect pipes to gate as indicated and leave pipes to loom later


Étape 4 - Cut Siren cable

Cut Length of W00010002 cable to follow the route shown , and mark both ends clearly Y94



Étape 5 - Create loom

Start to create loom from safety gate


Attach to first tiebase and separate pneumatic cables to top lug and cables to lower


Pipes 951 and 959, Y94 cable, and reed switches X189 and X190 should be loomed in as shown


Y94 should be left with enough length to connect to cut guard beacon when fitted

R0015324 Install pipe and cable looms Screenshot 2023-11-13 101934.png



Étape 6 - continue loom

Continue fixing looms until 1st cylinder push assembly is reached



Étape 7 - connect push eject cylinder feeds

Cut 2 lengths of 6mm black airline at the right length to follow the indicated route


Pipe identifications

871 and 879


Connect pipes to indicated ports on cylinder


Étape 8 - Continue looms

1 Continue looms bring in the two pipes and continue to the next push cylinder assembly


2 Cut 2 more 6mm black air pipes to run the indicated route and identify and connect as the previous step


3 Add to loom and continue to end of frame, combining reed switches attached to push eject assembly

R0015324 Install pipe and cable looms Screenshot 2023-11-13 102008.png
R0015324 Install pipe and cable looms Screenshot 2023-11-13 102034.png

Étape 9 - Coil cable loom

Coil cables from loom and hold with tie wrap

R0015324 Install pipe and cable looms Screenshot 2023-08-31 151008.png



Étape 10 - connect cylinder push pipes

Use P0000046 6mm y connection to connect pipes 879 together

Use P0000046 6mm y connection to connect pipes 871 together


Please take pictures to update this instruction step please

ZX5 Production R0015122 Module A to R0015139 Module B alignment photorequired.png



Étape 11 - Loom quality

Ensure all looms are correctly tethered to retention points , and are not twisted or buckled .


Ensure all breaks of pipe work are numbered for identification

R0000711 Rotary Base Assembly quality-assurance-testing.png



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