R0000299 Stroke assembly rebuild Part 2

Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729

Difficulté

Very hard Très difficile

Durée

1 minute(s) minute(s)

R0000299_Stroke_assembly_rebuild_Part_2_2024-07-08_08-47-24.png

Introduction

The following instructions should be followed to ensure that correct assembly and setting are performed

Tools / consumables Required

Standard hex key set

Standard spanner set

Large adjustable spanner

Drifts and punches

Ballpein hammer

Soft hammer

FE10 Solvent

Hylomar Gasket

Parts Required

Kit R0000299 containing

B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2

B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1

B0000335 3ph Brake motor 2 pole 3000rpm x 1

B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2

D0000059 Damper Bridge x 1

D0000062 Damper Bridge Boss x 2

D0007730 ZX4 V Notch Mk1 Spindle Shaft x1

D0007867 Bevel Gear (Left) x 1

D0007868 Bevel Gear (Right ) x 1

D0007873 Motor Gear x 1

D0007874 Pinion Gear x 1

D0007875 Pinion Shaft x 1

Étape 1 - Unless otherwise stated

Always use Loctite 243 on all fasteners fitted unless stated different

All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required

All fasteners should be marked once finalised

Étape 2 - Check components and fit

Ensure that keyway B0000041 passes through bevel gear D0007867.

Fit key to shaft

Fit Pinion gear to shaft

Secure with M5x16 socket cap and D0007721 washer. Do not use adhesive at this point . Do not fit shims at this point

Étape 3 - Mount spindle assembly

Position spindle assembly to main gearbox body as shown.

Rotate spindle as shown to expose counterbored holes used for fixing

Fit 2 off M6x 50 socket caps and tension . Do not apply adhesive at this point

Étape 4 - Check backlash

Check backlash present by the following steps

1 Insert 4mm key into fastener shown and use to stop rotation of vertical shaft

2 Rock spindle clockwise and anti clockwise to gauge backlash present

Ideal backlash is 1mm movement in rotation of spindle (2)

Étape 5 - Adjust backlash

B

en none 0 Draft