ZX5 Production R0015040 Module F to R0015001B Module E alignment

Details for correct alignment and process steps

Difficulté

Hard Difficile

Durée

2 hour(s) heure(s)

ZX5_Production_R0015040_Module_F_to_R0015001B_Module_E_alignment_Screenshot_2023-12-08_135219.png

Introduction

Alignment criteria and steps for correct machine installation

Étape 1 - Position Module F

Position module F at end of Module E infeed frame

Approximately Align Saw roller back fences to Saw infeed back fences

Approximately align X axis position by setting the to frames spaced at the distance shown of 20mm

Étape 2 - Level Module F

Use the indicated points to level the frame.

Use cut table indicated as levelling point

Level Y and X Axis of saw

Étape 3 - Quality check

It is vital to confirm Cut tables are in the correct position once levelled, and that movement has occurred during transport

To do this the base of the saw turn table must be checked for level. These readings must read exactly the same as the levelled cut table in the previous step

Any discrepancy should be reported

Étape 4 - Saw Height Adjustment

Saw module should be raised or lowered to align with blue load rollers on saw infeed table

Saw module should sit above blue rollers by no more than 1mm

Ensure levels previously set are not compromised when adjusting height

Double check levels are still correct once height has been adjusted

Étape 5 - Laser alignment of Saw to Saw infeed height

1 Position base of laser against back fence rollers and cast beam towards gripper

2 Position Gripper directly Infront of laser and mark vertical line on gripper to match laser dot

3 Rotate laser so base is on cut table and mark a horizontal line on the gripper to match the laser dot

3 Move Gripper to point one indicated , and inspect horizontal line to laser dot . Any discrepancy can be adjusted by the 2 off adjusting floor bolts directly below

4 Repeat this step and indicated points 2,3 and 4

Étape 6 - Adjust alignment Saw module

Rotate the laser so the base is against the rear roller fence, and ensure the gripper is at its furthest point of travel away from the saw . Project the laser to the gripper. Adjust Saw module in directions shown to align the laser to the vertical mark on gripper

Étape 7 - Check laser alignment

With the laser still casting along the infeed table, slowly return the gripper along the axis and inspect the laser dot in relation to lines added to gripper. Discrepancy should be less than 4mm on both axis

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