R0015329 Fit Head Spindle Posts : Différence entre versions

[version en cours de rédaction]

Version du 13 novembre 2023 à 10:45

Assembly details for fitment of main saw head and spindle posts

Auteur Gareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Difficile

Durée

3 heure(s)

Assembly details for fitment of main saw head and spindle posts

Introduction

Tools Required

Standard hex key set

Standard flat hand file

Emery tape 120

standard hand tap set

Stubby hex key set

Ratchet/hex bit set

Blade flange spanner

Parts Required

D0004002 Webb x 1

D0004003 Top Shaft Block x 2

D0004004 Brace Support Bar (D7451) x 1

D0004157 Motor plate spacer x 3

D0004342 Damper Bracket (5312) x 1

D0007451 Brace Support Bar OH (D4004) x 1

D0015490 Saw Turntable Sensor Flag x 1

D0015491 Saw Turntable Flag Bracket x 1

H0004024 Infeed Clamp Post x 1

H0004025 Outfeed Clamp Post (5302) x 1

H0004510 Shaft 30mm: 540 Saw Stroke x 2

P0000055 Adjustable Damper 200mm (Saw Stroke) x 1

R0000560 Bench Assemble Spindle x 1

R0000569E Bench Assemble Head Spindle Posts Mk5 x 1

V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png

Étape 2 - Attach brace supports

attach brace supports to turntable plate

Do not tension brace 2 , add adhesive ready for next step

Orientate as shown

...Ensure indicated faces are set flush

Use M8 x 35 Socket caps and A form washers .

Use 2 off 8mm x 24mm dowels in brace support 1 that aligns with dowel holes in turntable base

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 074536.png

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 074555.png

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 074601.png

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 074607.png

Étape 3 - Fit web

Fit web using 6 of M8 x 25 socket caps

Use to set pitch of brace supports, Tension dowelled upright side first

Adjust to set indicated faces flush

Finalise fasteners on brace supports and web

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 075138.png

Étape 4 - Fit shafts

Clean shafts with FE10 solvent

Fit shafts to turntable plate using M8 x 12 KCP grubscrews , do not add final tension or adhesive at this point

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 075507.png

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 075500.png

R0015329 Fit Head Spindle Posts Screenshot 2023-11-13 075514.png

Étape 5 - Fit pre assembled head

...Ensure bearing seals are not damaged during the fitting of the upstroke plate assembly. Ensure bearings are aligned correctly

1 Position 1st set of bearings over shafts

2 Position shaft tie blocks over shafts as shown

3 Lower and align top set of bearings

Étape 6 - Fix top shaft blocks

1 Use 4 off M8 x 30 and 2 off M8 x 35 to fix blocks

2 Adjust both blocks to be level on indicated face

3 Fit M8 x 12 Kcp grubscrew 2 off

4 Finalise shaft grubscrews 2 off

Étape 7 - Finalise bearing blocks

1 Ensure all 16 off fasteners are slightly loose to allow plate to align correctly

2 Add light pressure to all 16 off fasteners , move plate up and down to check free running with consistent pressure required

3 Remove each individual fastener and add loctite 243, and apply final tension

4 Double check correct operation of plate up and down

R0015329 Fit Head Spindle Posts Screenshot 2023-10-20 110852.png

Étape 8 - Fit spindle

1 Slide off taper lock pully from spindle assembly and remove flanges and bolt for saw blade

2 Position spindle into plate as shown . Use countersunk bolt as reference for alignment . Use M8 x 30 socket cap to help align mounting holes when fitted .

...Countersunk bolts on spindle assembly may impede fitting into plate. If required, countersunk bolts can be dressed with a file to achieve clearance

3 Check clearance on washer shown. If washer interferes with spindle, remove washer

4 Remove 1 off locating M8 socket cap. Add 4 off M8 x 30 socket caps and A form washers and finalise

5 Refit taper lock pulley to spindle assembly

Étape 9 - Fit motor plate and SR flag bracket

1 Fit motor plate to upstroke plate , Combining part D0015491 saw turntable flag bracket and using D0004157 motor plate spacers between upstroke plate and motor plate . Use 2 off M8 x 50 socket caps, 1 off M8 x 40 socket cap and 3 off M8 motor plate washers

...Ensure motor is fixed at bottom of slot adjustment as shown and fitted parallel and level

2 Attach Sr datum flag as shown using 2 off M6 x 20 socket caps and M6 A form washers

Étape 10 - Fit saw blade

1 Fit first flange to spindle and fit saw blade . Ensure blade is orientated correctly

2 Fit front flange, and locking bolt and washer. Apply medium Tension with 24mm spanner and blade flange spanner

Étape 11 - Fit damper bracket

Étape 12 - Assemble guard and slit strips

Étape 13 - Fit guard

Fit assembled slit strips to damper housing and adjust damper bracket to achieve blade clearance between slit strips

R0015329 Fit Head Spindle Posts Screenshot 2023-10-20 112615.png

Étape 14 - Remove slit strip guard

Remove slit strip assembly

Étape 15 - Assemble Cut cylinder

Assemble cut cylinder with cylinder rod bar and air fittings

R0015329 Fit Head Spindle Posts Screenshot 2023-10-20 112745.png

Étape 16 - Mount cylinder to head

Attach cut cylinder to assembly ensuring correct alignment

R0015329 Fit Head Spindle Posts Screenshot 2023-10-20 112937.png

Étape 17 - attach saw damper

Prepare 2 off M6 bolts to act as pins for damper

Fit damper to head assembly

Étape 18 - Prepare posts

Prepare infeed /outfeed posts for fitting

ensure machined faces are cleaned with emery but flatness is maintained (details required)

Ensure tapped holes are cleaned to remove any debris

R0015329 Fit Head Spindle Posts Screenshot 2023-10-20 113246.png

Étape 19 - Fit posts

Attach posts to base

Details for correct orientation

Do not add adhesive at this point to posts

Commentaires

en none 0 Draft

@@ Ligne 1 : / Ligne 1 : @@
 {{Tuto Details
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 |Description=<translate>Assembly details for fitment of main saw head and spindle posts</translate>
 |Categories=Production
@@ Ligne 19 : / Ligne 19 : @@
 standard hand tap set
+Stubby hex key set
+Ratchet/hex bit set
+Blade flange spanner
@@ Ligne 69 : / Ligne 75 : @@
 {{Tuto Step
 |Step_Title=<translate>Attach brace supports</translate>
 |Step_Content=<translate>attach brace supports to turntable plate
+'''<u>Do not tension brace 2 , add adhesive ready for next step</u>'''
+Orientate as shown
-ensure correct one is dowelled</translate>
+{{Warning|...Ensure indicated faces are set flush}}
-|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_105106.png
+Use M8 x 35 Socket caps and A form washers .
+Use 2 off 8mm x 24mm dowels  in brace support 1  that aligns with dowel holes in turntable base</translate>
+|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_074058.png
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+|Step_Picture_01=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_074536.png
+|Step_Picture_02=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_074555.png
+|Step_Picture_03=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_074601.png
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 }}
 {{Tuto Step
 |Step_Title=<translate>Fit web</translate>
-|Step_Content=<translate>Fit web, use to set pitch of brace supports, and set both to same edge distance then finalise fasteners on brace supports and web</translate>
+|Step_Content=<translate>Fit web using 6 of M8 x 25 socket caps
+Use to set pitch of brace supports, Tension dowelled upright side first
+Adjust to set indicated faces flush
+Finalise fasteners on brace supports and web</translate>
 |Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_105007.png
+|Step_Picture_01=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_075138.png
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 }}
 {{Tuto Step
 |Step_Title=<translate>Fit shafts</translate>
-|Step_Content=<translate>Fit shafts to turntable plate</translate>
+|Step_Content=<translate>Clean shafts with FE10 solvent
-|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_105324.png
+Fit shafts to turntable plate using M8 x 12 KCP grubscrews , do not add final tension or adhesive at this point</translate>
+|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_075507.png
+|Step_Picture_01=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_075500.png
+|Step_Picture_02=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-11-13_075514.png
 }}
 {{Tuto Step
 |Step_Title=<translate>Fit pre assembled head</translate>
-|Step_Content=<translate>Fit pre assembled head in conjunction with 2 off top shaft blocks</translate>
+|Step_Content=<translate>{{Warning|...Ensure bearing seals are not damaged during the fitting of the upstroke plate assembly. Ensure bearings are aligned correctly}}
-|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_105430.png
+Position 1st set of bearings over shafts
+Position shaft tie blocks over shafts as shown
+Lower and align top set of bearings</translate>
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 {{Tuto Step
 |Step_Title=<translate>Fix top shaft blocks</translate>
-|Step_Content=<translate>Add fasteners to top shaft blocks and position evenly</translate>
+|Step_Content=<translate>1  Use 4 off M8 x 30 and 2 off M8 x 35 to fix blocks
-|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_105430.png
+Adjust both blocks to be level on indicated face
+Fit M8 x 12 Kcp grubscrew 2 off
+Finalise shaft grubscrews  2 off</translate>
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 {{Tuto Step
 |Step_Title=<translate>Finalise bearing blocks</translate>
-|Step_Content=<translate>Finalise bearing block fasteners ensuring correct alignment</translate>
+|Step_Content=<translate>1  Ensure all  16 off fasteners are slightly loose to allow plate to align correctly
+  Add light pressure to all  16 off fasteners , move plate up and down to check free running with consistent pressure required
+Remove each individual fastener and add loctite 243, and apply final tension
+Double check correct operation of plate up and down</translate>
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 {{Tuto Step
 |Step_Title=<translate>Fit spindle</translate>
-|Step_Content=<translate>Attach pre built spindle to main plate</translate>
+|Step_Content=<translate>1 Slide off taper lock pully from spindle assembly and remove flanges and bolt for saw blade
-|Step_Picture_00=R0015329_Fit_Head_Spindle_Posts_Screenshot_2023-10-20_111049.png
+Position spindle into plate as shown . Use countersunk bolt as reference for alignment . Use M8 x 30 socket cap to help align mounting holes when fitted .
+<br />{{Warning|...Countersunk bolts on spindle assembly may impede fitting into plate. If required, countersunk bolts can be dressed with a file to achieve clearance}}
+Check clearance on washer shown. If washer interferes with spindle, remove washer
+Remove 1 off locating M8 socket cap.  Add 4 off M8 x 30 socket caps and A form washers and finalise
+Refit  taper lock pulley to spindle assembly
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 {{Tuto Step
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