R000569E Bench Assemble Head Spindle Posts : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 94 : Ligne 94 :
 
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{{Tuto Step
 
{{Tuto Step
Ligne 100 : Ligne 101 :
  
  
2 Fit H0004444 Semi-circular Guard as shown using M5 x 10 countersunk bolts  
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2 Fit H0004444 Semi-circular Guard as shown using 4 off M5 x 10 countersunk bolts. Ensure countersunk bolts sit flush when fitted.  Adjust with countersink tool if sitting proud when fitted
  
 
<br />{{Warning|...Countersunk bolts must sit flush on guard panel. Use countersink tool to deepen if they sit proud}}<br /></translate>
 
<br />{{Warning|...Countersunk bolts must sit flush on guard panel. Use countersink tool to deepen if they sit proud}}<br /></translate>
 
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{{Tuto Step
 
{{Tuto Step
Ligne 115 : Ligne 124 :
  
  
3 Attach P0000308 Flow Controller In Line 6mm to indicated fitting and connect with a 30mm long piece of 6mm black air pipe</translate>
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3 Attach P0000308 Flow Controller In Line 6mm to indicated fitting and connect with a 50mm long piece of 6mm black air pipe labelled as 2079</translate>
 
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{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Fit bearings</translate>
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|Step_Picture_02=R000569E_Bench_Assemble_Head_Spindle_Posts_Screenshot_2023-11-10_083345.png
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Assemble cylinder mount bearing block</translate>
 +
|Step_Content=<translate>1  Add M6 x 6 grubscrew to indicated hole and secure with Loctite 572
  
 +
2  Fit 2 off B0001061 Grease fitting to indicated points
  
3 Fit 2 off B0001061 Grease fitting to indicated points
+
3 Assemble D0010780 Grease Manifold as shown using 1 off B0001061 grease fitting and 3 off B0000234  grease nipples (consumable stock)  Use loctite 572 on threads
  
  
4 Assemble D0010780 Grease Manifold as shown using 1 off B0001061 grease fitting and 3 off B0000234  grease nipples (consumable stock)
+
4 Fit to bearing block using 2 off M4 x 16 socket caps
  
  
5 Fit to bearing block using 2 off M4 x 16 socket caps
+
5 Fit 1 off B0000234 grease nipple to indicated point  
 
 
 
 
6 Fit 1 off B0000234 grease nipple to indicated point  
 
  
  
Ligne 148 : Ligne 167 :
 
<br /></translate>
 
<br /></translate>
 
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|Step_Picture_00=R000569E_Bench_Assemble_Head_Spindle_Posts_Screenshot_2023-09-13_085151.png
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}}
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble bearing blocks</translate>
 
|Step_Title=<translate>Assemble bearing blocks</translate>
|Step_Content=<translate>1 Fit B0000032 Linear Bearing with yellow seal to indicated face of  D0004001 Head Bearing Block
+
|Step_Content=<translate>{{Warning|...When fitting blanking grubscrew, only fit to a flush position. Further depth will impede bearing operation}}
  
  
2 Fit B0001061 grease fitting to indicated face  
+
Fit B0001061 grease fitting to indicated face using Loctite 572 on threads
  
  
3 Fit M6 x 6 blanking grubscrew to indicated face  
+
Fit M6 x 6 blanking grubscrew to indicated face using Loctite 572
  
  
 
Assemble 3 off in total as above</translate>
 
Assemble 3 off in total as above</translate>
 
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{{Tuto Step
 
{{Tuto Step
Ligne 181 : Ligne 200 :
  
 
2 Mount remaining bearing block as shown, incorporating D0004343 Lower Damper Bracket as shown . Use M6 x 25 socket caps, again do not apply adhesive or apply final tension</translate>
 
2 Mount remaining bearing block as shown, incorporating D0004343 Lower Damper Bracket as shown . Use M6 x 25 socket caps, again do not apply adhesive or apply final tension</translate>
|Step_Picture_00=R000569E_Bench_Assemble_Head_Spindle_Posts_Screenshot_2023-09-13_091737.png
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|Step_Picture_05=R000569E_Bench_Assemble_Head_Spindle_Posts_Screenshot_2023-09-13_093254.png
 
|Step_Picture_05=R000569E_Bench_Assemble_Head_Spindle_Posts_Screenshot_2023-09-13_093254.png
 
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Ligne 199 : Ligne 218 :
  
 
2 fit and secure 2 lengths of 4mm yellow grease line and secure as shown</translate>
 
2 fit and secure 2 lengths of 4mm yellow grease line and secure as shown</translate>
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{{Tuto Step
 
{{Tuto Step
Ligne 210 : Ligne 232 :
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble tensioner pulley</translate>
 
|Step_Title=<translate>Assemble tensioner pulley</translate>
|Step_Content=<translate>1 Add two internal circlips (size required ) to D0004733 Belt Adjuster Pulley
+
|Step_Content=<translate>1 Add two 28mm internal circlips to D0004733 Belt Adjuster Pulley
  
  
Ligne 221 : Ligne 244 :
  
  
3 Fit D0004735 Belt Adjuster Pin as shown, observing above regarding correct fitment</translate>
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3 Fit D0004735 Belt Adjuster Pin as shown, observing above regarding correct fitment. Check smooth operation of bearings once fitted</translate>
 
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Mount pulley to adjuster bar and motor plate</translate>
 
|Step_Title=<translate>Mount pulley to adjuster bar and motor plate</translate>
|Step_Content=<translate>1 Fit pulley as shown to D0004734 Belt Adjusting Bar using M8 x 50 socket cap, M8 penny washer and backed off with M8 standard nut.
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|Step_Content=<translate>'''<u>Please capture pictures for these steps</u>'''
 +
 
 +
 
 +
1 Fit pulley as shown to D0004734 Belt Adjusting Bar using M8 x 50 set bolt, M8 Penny washer and backed off with M8 nut.
  
  
2 Fit assembly to D0004078 Motor Plate as shown using M8 x 35 socket cap and Heavy duty M8 washer</translate>
+
2 Fit assembly to D0004078 Motor Plate as shown using M8 x 25 socket cap and Heavy duty M8 washer</translate>
 
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit Motor plate</translate>
 
|Step_Title=<translate>Fit Motor plate</translate>
|Step_Content=<translate>1  Fit motor plate to upstroke plate , combing part D0015491 Saw Turntable Flag Bracket and using D0004157 Motor plate spacer  x 3 between upstroke plate and motor plate.   
+
|Step_Content=<translate><u>'''Please capture pictures for these steps in correct order'''</u>   
 +
 
 +
1  Fit motor plate to upstroke plate , combing part D0015491 Saw Turntable Flag Bracket and using D0004157 Motor plate spacer  x 3 between upstroke plate and motor plate.   
  
 
M8 x 40 socket cap 1 off  
 
M8 x 40 socket cap 1 off  

Version du 10 novembre 2023 à 10:16

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard Hex key set

Standard spanner set

Internal circlip pliers

Consumable 4mm yellow grease line

Pneumatic pipe cutters


Parts Required


B0000002 Bearing: 12/28dia x 8mm Sheilded x 2

B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4

B0001061 Grease fitting x 6

D0004001 Head Bearing Block x 3

D0004021 Upstroke Plate x 1

D0004078 Motor Plate (5311) x 1

D0004099 Cylinder Bearing Block x 1

D0004157 Motor plate spacer x 3

D0004256 Cylinder rod bar x 1

D0004343 Lower Damper Bracket (5313) x 1

D0004445 Semi circular slit strip (5533) 500mm x 1

D0004634 Chute Sawblade Strip 500mm (5532) x 1

D0004733 Belt Adjuster Pulley x 1

D0004734 Belt Adjusting Bar x 1

D0004735 Belt Adjuster Pin x 1

D0010780 Grease Manifold x 1

D0015490 Saw Turntable Sensor Flag x 1

D0015491 Saw Turntable Flag Bracket x 1

H0004444 Semi-circular Guard (5332) x1

P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2

P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1

P0000308 Flow Controller In Line 6mm x 1


Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added



Étape 2 - Check upstroke plate

Check upstroke plate has helicoils fitted in indicated holes.


M8 thread will be present if they have, thread will be larger than M8 if they havent


Use workshop helicoil kit and add M8 x 1.5 od helicoils if not present


Étape 3 - Assemble cut strip assembly

1 Assemble D0004445 Semi circular slit strip onto D0004634 Chute Sawblade Strip as shown using 2 of M6 x 30 socket caps. Ensure all edges of parts are aligned flush when assembled


2 Fit H0004444 Semi-circular Guard as shown using 4 off M5 x 10 countersunk bolts. Ensure countersunk bolts sit flush when fitted. Adjust with countersink tool if sitting proud when fitted


...Countersunk bolts must sit flush on guard panel. Use countersink tool to deepen if they sit proud

Étape 4 - Assemble cylinder

1 Attach 2 off P0000009 Fitting as shown


2 Attach D0004256 Cylinder rod bar as shown, and finalise lock nut


3 Attach P0000308 Flow Controller In Line 6mm to indicated fitting and connect with a 50mm long piece of 6mm black air pipe labelled as 2079

Étape 5 - Fit bearings

1 Degrease D0004099 Cylinder Bearing Block and fit 1 off B0000032 Linear Bearing. Ensure yellow seal of bearing is on indicated face


2 Fit B0000032 Linear Bearing with yellow seal to indicated face of Degreased D0004001 Head Bearing Block


Étape 6 - Assemble cylinder mount bearing block

1 Add M6 x 6 grubscrew to indicated hole and secure with Loctite 572

2 Fit 2 off B0001061 Grease fitting to indicated points

3 Assemble D0010780 Grease Manifold as shown using 1 off B0001061 grease fitting and 3 off B0000234 grease nipples (consumable stock) Use loctite 572 on threads


4 Fit to bearing block using 2 off M4 x 16 socket caps


5 Fit 1 off B0000234 grease nipple to indicated point



Étape 7 - Assemble bearing blocks

...When fitting blanking grubscrew, only fit to a flush position. Further depth will impede bearing operation


1 Fit B0001061 grease fitting to indicated face using Loctite 572 on threads


2 Fit M6 x 6 blanking grubscrew to indicated face using Loctite 572


Assemble 3 off in total as above


Étape 8 - Mount Bearing blocks

1 Mount cylinder bearing block and 2 off bearing block as indicated to D0004021 Upstroke Plate. Lightly secure with M6 x 25 socket caps and A form washers . Do not apply adhesive


2 Mount remaining bearing block as shown, incorporating D0004343 Lower Damper Bracket as shown . Use M6 x 25 socket caps, again do not apply adhesive or apply final tension

Étape 9 - Assemble rear grease line

1 Fit 3 off m4 tie bases and secure with M4 x 6 button heads at indicated points


2 fit and secure 2 lengths of 4mm yellow grease line and secure as shown

Étape 10 - Add front grease line

1 Add 3 off m4 tie base and secure with M4 x 6 button screws as shown


2 Cut and fit 1 off yellow grease pipe to follow route indicated


Étape 11 - Assemble tensioner pulley

1 Add two 28mm internal circlips to D0004733 Belt Adjuster Pulley


2 Fit 2 off B0000002 Bearing to pulley as indicated. Be observant of bearing fit, if bearing fit is loose use Degreaser and apply Loctite 641

If fit is tight ,check components to drawings


3 Fit D0004735 Belt Adjuster Pin as shown, observing above regarding correct fitment. Check smooth operation of bearings once fitted

Étape 12 - Mount pulley to adjuster bar and motor plate

Please capture pictures for these steps


1 Fit pulley as shown to D0004734 Belt Adjusting Bar using M8 x 50 set bolt, M8 Penny washer and backed off with M8 nut.


2 Fit assembly to D0004078 Motor Plate as shown using M8 x 25 socket cap and Heavy duty M8 washer

Étape 13 - Fit Motor plate

Please capture pictures for these steps in correct order

1 Fit motor plate to upstroke plate , combing part D0015491 Saw Turntable Flag Bracket and using D0004157 Motor plate spacer x 3 between upstroke plate and motor plate.

M8 x 40 socket cap 1 off

M8 x 50 socket cap 2 off

3 off M8 motor plate washers


2 Mount D0015490 Saw Turntable Sensor Flag using 2 off M6 x 20 socket caps and A form washers


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