[version en cours de rédaction] | [version en cours de rédaction] |
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|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png | ||
|Step_Picture_01=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | |Step_Picture_01=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Warning!!</translate> | ||
+ | |Step_Content=<translate>{{Warning|....It is vital the correct bolts are used in this assembly M5 x 30 SET bolts must be used, not socket caps}} | ||
+ | |||
+ | image attached to clarify what a set bolt is</translate> | ||
+ | |Step_Picture_00=R0015281_Bench_Assemble_Transfer_Sliders_Screenshot_2023-10-25_133426.png | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Assemble and fit concentric journal</translate> | |Step_Title=<translate>Assemble and fit concentric journal</translate> | ||
− | |Step_Content=<translate>8 off in total | + | |Step_Content=<translate>{{Warning|...Ensure Set bolts are used}} |
+ | |||
+ | 8 off in total | ||
Ligne 130 : | Ligne 139 : | ||
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate> | M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut</translate> | ||
− | |Step_Picture_00=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150948.png | + | |Step_Picture_00=R0015281_Bench_Assemble_Transfer_Sliders_Screenshot_2023-10-25_133426.png |
− | | | + | |Step_Picture_01=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_150948.png |
− | | | + | |Step_Picture_02=R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_Screenshot_2023-09-20_152107.png |
+ | 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{{Tuto Step | {{Tuto Step |
bench assembly details for bench assembly of pneumatic transfer rails
Auteur Gareth Green | Dernière modification 22/12/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
bench assembly details for bench assembly of pneumatic transfer rails
R0015288_Bench_Assemble_Transfer_slider_units_and_Cylinder_Rails_IMG_5907.JPG
Tools Required
Standard hex key set
Standard spanner set
Parts Required
B0001160 Delrin Dual V Wheel Kit x 48
B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24
B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24
D0015255 Rack: Mod2 360 Long x 8
D0015551 Rack Mounting Plate x 8
D0015572 Slideway Connection Plate (2018) x 8
D0015573 Transfer Cylinder Bracket x 8
D0015576 Pneumatics Support Spacer x 8
D0015599 Transfer Cylinder Bracket Brace x 8
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48
P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised
image attached to clarify what a set bolt is
8 off Indicated holes should be 6.5mm clearance not M6 tapped
If holes are tapped, rework and drill to 6.5mm
Attach P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread to P0001111 Cylinder: Ø25 x 25S Cut Shaft as shown
48 in total
Attach cylinders to D0015573 Transfer Cylinder Bracket as shown
Air fittings to face directions shown
cut and label the following pipes
8 off 6mm black pipes @ 1050mm labelled as 2349 both ends
8 off 6mm black pipes @ 800mm labelled as 2339 both ends
8 off 6mm black pipes @ 500mm labelled as 2329 both ends
8 off 6mm black pipes @ 500mm labelled as 2319 both ends
8 off 6mm black pipes @ 800mm labelled as 2309 both ends
8 off 6mm black pipes @ 1050mm labelled as 2299 both ends
Fit D0015576 Pneumatics Support Spacer to each assembled rail using M6 x 16 socket caps and A form washer
8 off in total
Fit concentric journal as shown to D0015572 Slideway Connection Plate
Assemble in this order
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut
8 off
1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this
2 Attach delrin wheel in this order.
M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
Do not add final tension to this wheel assembly as adjustment will be required at a later point
Combine D0015599 Transfer Cylinder Bracket Brace as shown
Use M6 x 20 socket caps, M6 a form washers and M6 nylocs to fix journal plate to transfer rail
Ensure plate is mounted parallel and at highest point in slots
8 off in total
Fit 2 off concentric journals as shown to D0015551 Rack Mounting Plate
Assemble in this order
M5 x 30 set bolt- M5 A form washer- Delrin wheel assembly B0001160- spacer B0001161 - Main assembly - A form washer- M5 Nyloc nut
1 Check that part B0001162 sits flush into hole on mounting plate. It may be required to remove burrs from manufacture to achieve this
2 Attach delrin wheel in this order.
M5 x 30 Set bolt-M5 A form washer-Delrin Wheel (B0001160) -Eccentric cam(B0001162)- Assembly - M5 A Form Washer- M5 Nyloc nut
Do not add final tension to this wheel assembly as adjustment will be required at a later point
8 off
Attach D0015255 Rack: Mod2 360 Long as shown.
Fix with M6 x 20 socket caps and A form washers
Once Rack is fixed to mounting plate, add 4 off m4 x 20 socket caps as shown
Attach assembly to cylinder rail as shown , using 4 off M6 x 12 socket caps and A Form washers
Ensure bottom of slot adjustment is used as shown
en none 0 Draft
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