R0015060 Bench Assemble Flapper Beam : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 65 : Ligne 65 :
  
  
Ensure indicated have a radius on the indicated faces and are smooth and burr free</translate>
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Ensure indicated have a radius on the indicated faces and are smooth and burr free
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2 Ensure apex is flattened off, use linisher if required. This step is required to enable correction function of paddles</translate>
 
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Ligne 146 : Ligne 148 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit sensors</translate>
 
|Step_Title=<translate>Fit sensors</translate>
|Step_Content=<translate>1  Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown  
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|Step_Content=<translate>Ensure sensors are fitted to the correct side of the sensor paddles.  Sensors should be fitted to the radius side as shown 
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1  Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown  
  
  
Ligne 162 : Ligne 166 :
  
 
4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !</translate>
 
4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !</translate>
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{{Tuto Step
 
{{Tuto Step

Version du 9 octobre 2023 à 15:33

Auteur avatarGareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set


Parts Required


B0001099 Bush flange 10 i/d 12 o/d x 14

C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1

D0010167 Ethercat Mount Plate x 1

D0015353 Sensor Flapper Pivot x 8

D0015355 Sensor Flapper Plate (312) x 6

D0015357 Sensor Flapper Plate (270) x 1

D0015363 Sensor Flapper Support Transfer SEE NOTE x 1

E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7

F0000537 dowel pin 10 x 40 x 8

M0001016 Angle 74 x 38 x 2

M0001209 Bracket m8 proximity sensor bracket 90 deg x 7



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 570 on all threaded pneumatic connections

Pen mark all bolts when finalised



Étape 2 - Quality check

Check components


D0015355 Sensor Flapper Plate (312) x 6

D0015357 Sensor Flapper Plate (270) x 1


1 Ensure indicated have a radius on the indicated faces and are smooth and burr free

2 Ensure apex is flattened off, use linisher if required. This step is required to enable correction function of paddles



Étape 3 - Assemble Maytec frame

Assemble frame as shown


Set leg 1 to 405mm


Set leg 2 to 305mm

Étape 4 - Fit bushes

Fit B0001099 Bush flange 10 i/d 12 o/d x 14 into D0015355 Sensor Flapper Plate (312) x 6 and D0015357 Sensor Flapper Plate (270) x 1 as shown


Étape 5 - Fit 1st Pivot

Fit 1st D0015353 Sensor Flapper Pivot as shown


Fix with F0000299 m6 d nut and M6 x 20 socket cap


Étape 6 - Add dowel

Fit F0000537 dowel pin 10 x 40 as shown, leaving 5mm of protrusion


Secure with M5 x 6 kcp grubscrew


Étape 7 - Fit 1st plate

1 Position as shown D0015357 Sensor Flapper Plate


2 Captivate with pivot block and dowel as shown, using same fixings as previous pivot block . Ensure dowel sits central in pivot block.

3 Ensure sensor plate is free to move in the direction shown when fitted. Leave as minimal gap as possible between pivot blocks and sensor plate

Ensure sensor plate drops back under its own weight



Étape 8 - Fit 2nd plate

Fit D0015355 Sensor Flapper Plate (312) and fix with same method as previous steps




Étape 9 - Repeat for remaining plates

Fit remaining 5 plates in the same method as shown


Étape 10 - Fit sensors

Ensure sensors are fitted to the correct side of the sensor paddles. Sensors should be fitted to the radius side as shown

1 Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown


Use M5 fat D nut, M5 x 10 socket cap and A form washer to secure


2 Fit 7 off E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn as shown .


3 Set sensor gap to 5mm


With the sensor plate fully depressed in the direction shown, set sensor so 5mm gap is present


4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !

Étape 11 - Fit tie bases

Fit Cable tie bases using M5 x 10 button sockets an M5 fat D nuts at the positions shown


(cables shown are fitted at a later stage)


Étape 12 - Assemble and mount Ethercat box

1 Assemble C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO onto D0010167 Ethercat Mount Plate x 1 as shown using M3 x 20 pan head fasteners


2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of 780 mm from indicated face to edge of ethercat box


Étape 13 - Fit support angles

Fit 2 off M0001016 Angle 74 x 38 as shown


Fasten with M8 Fat D nut, M8 x 20 socket cap and Heavy M8 motor plate washers



Étape 14 - Quality check

Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised



Étape 15 - Electrical connections if requested



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