R0000971E Bench Assemble R Axis Gearbox : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 85 : Ligne 85 :
  
  
2  Fit D0008585B Rotary Ring Drive Pulley as shown . Only press down until circlip groove is present</translate>
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2  Fit D0008585B Rotary Ring Drive Pulley as shown . Only press down until circlip groove is present
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3 Fit  20mm external circlip</translate>
 
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{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Attach to gearbox plate</translate>
|Step_Content=<translate></translate>
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|Step_Content=<translate>1  Attach B0000092 Belt: Toothed 640-8MGT 20 as shown
 +
 
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2 Press pinion assembly onto gearbox plate
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<br />{{Warning|...Do not force  past contact point indicated. This can cause distortion on pinion assembly}}
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3 Secure lightly with  4 off M6 x 35 socket caps
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4 Add 2 off 8mm x 50mm dowels into indicated holes . Ream if holes are tight
 +
 
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 +
5 Finalise 4 off M6 socket caps</translate>
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|Step_Picture_04=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_134424.png
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Gear box bung supplied with gearbox C0001211</translate>
 +
|Step_Content=<translate>{{Warning|...Ensure plastic bung issued with gearbox remains with gearbox at all times for later fitting}}</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check pulley fitment</translate>
 +
|Step_Content=<translate>Check  D0000268 Rotary Drive Tooth Pulley fits onto C0001211 Gearbox
 +
 
 +
 
 +
If pulley fits move to step 6, if it does not fit follow these steps
 +
 
 +
 
 +
1 Remove key from gearbox shaft
 +
 
 +
{{Warning|...Take care not to damage shaft or keyway . Try clamping keyway in a vice to remove from shaft}}
 +
 
 +
2  Test pulley again for fitment.
 +
 
 +
* If the pulley still does not fit,  polish inner face of pulley until fitment is achieved
 +
* if the pulley does fit when the key is removed , move to next step
 +
 
 +
3 Refit key
 +
 
 +
 
 +
4 Test pulley , if the pulley still doesn't fit correctly dress keyway slot gently until fit is achieved</translate>
 +
|Step_Picture_00=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_134843.png
 +
|Step_Picture_01=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_135020.png
 +
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{{Tuto Step
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|Step_Title=<translate>Fit Servo gearbox cap</translate>
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|Step_Content=<translate>1  Fit D0007849 Servo gearbox cap as shown.  No adhesive on the 4 off M8 x 35  socket caps
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Orientate as shown
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2  Fit  D0000268 pulley</translate>
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|Step_Picture_01=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_140724.png
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}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Couple and align gearbox and pinion assembly</translate>
 +
|Step_Content=<translate>Insert part1 through part 2
 +
 
 +
 
 +
Hook over belt (3)
 +
 
 +
 
 +
insert 4 off m8 x 50 with a form washers  a pull to face lightly</translate>
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|Step_Picture_00=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141314.png
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}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Align pulleys</translate>
 +
|Step_Content=<translate>Adjust pulley 1 up or down to match pulley 2 as shown</translate>
 +
|Step_Picture_00=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141709.png
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":513,"height":582,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.17,"scaleY":1.17,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/54/R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141709.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":54,"top":238,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":536,"top":294,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":681,"width":600}
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|Step_Picture_01=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141736.png
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 +
|Step_Picture_02=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141727.png
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|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":899,"height":663,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.67,"scaleY":0.67,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/6/67/R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141727.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":401,"top":248,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":442,"width":600}
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Remove pulley assembly</translate>
 +
|Step_Content=<translate>Reverse steps to remove  assembly 1
 +
 
 +
 
 +
Remove part 2
 +
 
 +
<br />{{Warning|...Ensure pulley retains its position through these steps}}
 +
 
 +
 
 +
Tighten grubscrew to leave witness mark , Remove pulley and drill 5mm dimple at indicated point
 +
 
 +
 
 +
Use M6 x 10 kcp grubscrew to lock pulley in final position
 +
 
 +
 
 +
Rebuild parts to get to 3
 +
 
 +
<br /></translate>
 +
|Step_Picture_00=R0000971E_Bench_Assemble_R_Axis_Gearbox_Screenshot_2023-07-18_141314.png
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 +
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{{Tuto Step
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|Step_Title=<translate>Tension belt</translate>
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|Step_Content=<translate>1  Attach tensioning jig as shown
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2 Apply tension to belt  , spreading tension over two bolts indicated . Maintain parallel on these faces as adjusting
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Set belt tension to 5mm deflection (Drum Tight )</translate>
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}}
 +
{{Tuto Step
 +
|Step_Title=<translate>finalise position</translate>
 +
|Step_Content=<translate>finalise 4 off m8 socket caps to hold tension
 +
 
 +
 
 +
Remove setting jig plates</translate>
 +
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 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Quality check</translate>
 +
|Step_Content=<translate>Quality check required on belt tension</translate>
 +
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version du 18 juillet 2023 à 14:40

Auteur avatarGareth Green | Dernière modification 5/09/2024 par Gareth Green en cours de rédaction

Introduction

Tools Required


Standard hex key set

Standard spanner set

Tensioning jig

Standard HSS drill set

300mm rule


Parts Required


B0000062 Circlip 20mm External x 2

B0000092 Belt: Toothed 640-8MGT 20 (R Axis) (KEVLAR) x 1

B0000095 Bearing NR6004 2RS with snap ring (NSK) x 2

C0001211 Gearbox NP035s 5:1 x 1

D0000268 Rotary Drive Tooth Pulley x 1

D0001286B-2MOD Welded Ring Pinion Gear 2MOD (for 8mm key) x 1

D0006058 Gearbox Plate x 1

D0006060 Spigot Cap x 1

D0007849 Servo gearbox cap x 1

D0008585B Rotary Ring Drive Pulley (for 8mm key) x 1

D0015801 Feather Key 8mm x 8mm x 22mm x 1



Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners


Use Loctite 572 on all threaded pneumatic connection


Pen mark all fasteners to show finalised



Étape 2 - Assemble drive spigot

1 Press B0000095 Bearing into D0006060 Spigot Cap so snap ring sits flush


2 Fit D0001286B-2MOD Welded Ring Pinion Gear 2MOD as shown Use jig to ensure bearing is not moved from location. Push through until circlip groove is in correct place

Étape 3 - fit key and pulley

1 Fit Circlip 20mm and D0015801 Feather Key 8mm x 8mm x 22mm as shown


2 Fit D0008585B Rotary Ring Drive Pulley as shown . Only press down until circlip groove is present

3 Fit 20mm external circlip

Étape 4 - Attach to gearbox plate

1 Attach B0000092 Belt: Toothed 640-8MGT 20 as shown


2 Press pinion assembly onto gearbox plate


...Do not force past contact point indicated. This can cause distortion on pinion assembly


3 Secure lightly with 4 off M6 x 35 socket caps


4 Add 2 off 8mm x 50mm dowels into indicated holes . Ream if holes are tight


5 Finalise 4 off M6 socket caps

Étape 5 - Gear box bung supplied with gearbox C0001211

...Ensure plastic bung issued with gearbox remains with gearbox at all times for later fitting

Étape 6 - Check pulley fitment

Check D0000268 Rotary Drive Tooth Pulley fits onto C0001211 Gearbox


If pulley fits move to step 6, if it does not fit follow these steps


1 Remove key from gearbox shaft

...Take care not to damage shaft or keyway . Try clamping keyway in a vice to remove from shaft

2 Test pulley again for fitment.

  • If the pulley still does not fit, polish inner face of pulley until fitment is achieved
  • if the pulley does fit when the key is removed , move to next step

3 Refit key


4 Test pulley , if the pulley still doesn't fit correctly dress keyway slot gently until fit is achieved


Étape 7 - Fit Servo gearbox cap

1 Fit D0007849 Servo gearbox cap as shown. No adhesive on the 4 off M8 x 35 socket caps


Orientate as shown


2 Fit D0000268 pulley


Étape 8 - Couple and align gearbox and pinion assembly

Insert part1 through part 2


Hook over belt (3)


insert 4 off m8 x 50 with a form washers a pull to face lightly



Étape 9 - Align pulleys

Adjust pulley 1 up or down to match pulley 2 as shown


Étape 10 - Remove pulley assembly

Reverse steps to remove assembly 1


Remove part 2


...Ensure pulley retains its position through these steps


Tighten grubscrew to leave witness mark , Remove pulley and drill 5mm dimple at indicated point


Use M6 x 10 kcp grubscrew to lock pulley in final position


Rebuild parts to get to 3


Étape 11 - Tension belt

1 Attach tensioning jig as shown


2 Apply tension to belt , spreading tension over two bolts indicated . Maintain parallel on these faces as adjusting


Set belt tension to 5mm deflection (Drum Tight )

Étape 12 - finalise position

finalise 4 off m8 socket caps to hold tension


Remove setting jig plates



Étape 13 - Quality check

Quality check required on belt tension



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