R0015317 Install Rotary Ring : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_152957.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","vers... »)
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{{Introduction
 
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>
+
|Introduction=<translate>15/09/2025
  
  
Standard Hex Key set
+
Moved to Confluance
  
Standard spanner set
 
  
Lifting Strop
+
Click [https://stuga-ltd.atlassian.net/wiki/external/NjEwOWI1NDZhZWQwNDcxNmFmYTdkZjA5YzBiOGNjYjc Here]
 
 
Overhead crane operation
 
 
 
Torque wrench
 
 
 
Soft hammer
 
 
 
Ring lubrication oil
 
 
 
 
 
<u>'''Parts Required'''</u>
 
 
 
 
 
A0000309 Domed Blanking Plug 19mm x 3
 
 
 
C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1
 
 
 
D0000263 Stop Y Central x 1
 
 
 
D0002990E Strike Post ZX4 Mk5 x 1
 
 
 
D0002991 Switch carrier x 1
 
 
 
D0006061 Timing Belt cap x 1
 
 
 
D0007861 Y axis hard stop x 2
 
 
 
D0010756 Proximity Switch Mounting Block Reduced Size x 2
 
 
 
D0010894 Ethercat Cover ZX3/ZX4 x 1
 
 
 
D0015542 R Axis Motor Connector Cover x 1
 
 
 
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
 
 
 
H0007995 Rotary base cover plate x 2
 
 
 
M0000451  Plug and Elbow x 2
 
 
 
R0000971E Bench Assemble R Axis Gearbox
 
 
 
R0010260 Bench Assemble Tool Break Sensor
 
 
 
R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
 
  
 
<br /></translate>
 
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{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
+
|Step_Title=<translate></translate>
|Step_Content=<translate>Use locktite 243 on all fasteners
+
|Step_Content=<translate></translate>
 
 
Use loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Safe operation</translate>
 
|Step_Content=<translate>Installation of rotary ring requires the use of the overhead crane
 
 
 
 
 
Please ensure all safety requirements are met, and all employees are confident with the operation and installation progress before commencing work details</translate>
 
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Pre installation checks</translate>
 
|Step_Content=<translate>Check z support bars are installed
 
 
 
 
 
Y axis leadscrew nut is not positioned in y axis bearing housing
 
 
 
 
 
Location dowels are fitted to Y axis bearing blocks</translate>
 
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
|Step_Picture_01=R0015315_Fit_Y_Axis_Drive_components_Screenshot_2023-11-01_133950.png
 
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|Step_Picture_02=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153618.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit Lifting strop to rotary ring</translate>
 
|Step_Content=<translate>Fit and position lifting strop onto rotary ring
 
 
 
 
 
Ensure strop is positioned correctly between spindles</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Lift and position ring</translate>
 
|Step_Content=<translate>Use overhead crane to lift rotary ring assembly to align over the top of the machine centre main frame</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Lower to correct position</translate>
 
|Step_Content=<translate>Slowly lower to correct position within machine centre assembly
 
 
 
 
 
Height setting is governed by bearing block alignment to back plate of rotary ring</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Final Fix top bearing blocks</translate>
 
|Step_Content=<translate>Use M8 sockets to Finalise fixing between bearing blocks and rotary ring back plate
 
 
 
 
 
Finalise Fasteners</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154252.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Release weight</translate>
 
|Step_Content=<translate>The lifting strop can now be released and removed from the rotary ring</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_152957.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fix R axis gearbox and cable</translate>
 
|Step_Content=<translate>The lower section of the rotary rotary ring will require moving forward to enable r axis gearbox assembly to be fitted
 
 
 
 
 
Position Gearbox in place , along with R axis servo control cable
 
 
 
 
 
Light fix R axis gearbox in position</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Finalise bottom bearing blocks</translate>
 
|Step_Content=<translate>Align and finalise bottom bearing blocks to rotary ring back plate</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154802.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Set R axis gearbox backlash</translate>
 
|Step_Content=<translate>Set back lash on gearbox by hand
 
 
 
 
 
Push gearbox up towards centre of ring by hand and tighten holding fasteners</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Check R axis Backlash</translate>
 
|Step_Content=<translate>Quality check for correct backlash between drive gears , requires 2 people
 
 
 
 
 
To complete this
 
 
 
 
 
Lock gearbox using 8mm hex key positioned in friction coupling of gearbox through access hole
 
 
 
 
 
Ensure gearbox is held in a fixed position
 
 
 
 
 
Rock rotary ring to check for presence of backlash. No backlash should be present , only minimal belt flex should be observed
 
 
 
 
 
Check backlash in 4 points equally spaced around rotary ring rotation</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Finalise R axis gearbox</translate>
 
|Step_Content=<translate>Finalise all fasteners on r axis gearbox assembly</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit R axis servo motor</translate>
 
|Step_Content=<translate>Add M0000031 edging strip to servo motor protection plate
 
 
 
 
 
Fit servo motor in conjuction with protection plate and ensuring servo connection cable is connected
 
 
 
 
 
Ensure servo plug is orientated correctly</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155607.png
 
|Step_Picture_01=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155721.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit R axis gear box timing cover</translate>
 
|Step_Content=<translate>Fit timing cover</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161230.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Set friction coupling</translate>
 
|Step_Content=<translate>Use torque wrench to set correct torque on r axis gearbox friction coupling
 
 
 
 
 
 
 
Fit gearbox blanking plug</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155721.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit access plates</translate>
 
|Step_Content=<translate>Fit 2 off access plates</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155909.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit oil pots</translate>
 
|Step_Content=<translate>Fit oil pots
 
 
 
 
 
Add ring oil
 
 
 
 
 
Add pot caps</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160232.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit ring bungs</translate>
 
|Step_Content=<translate>Fit 3 off ring bungs</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160419.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit Y axis hard stops</translate>
 
|Step_Content=<translate>Fit 2 off Y axis hard stops</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160538.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Finalise Y axis leadscrew</translate>
 
|Step_Content=<translate>add and finalise Y axis leadscrew nut position</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160739.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit Y axis Datum switch assembly</translate>
 
|Step_Content=<translate>Fit Y axis datum bracket, block and sensor
 
 
 
 
 
Set sensor position to ensure minimal gap is present (-1mm) along full movement of travel  . double check that no contact is made by sensor at any point of travel</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160857.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Quality instance from next step</translate>
 
|Step_Content=<translate>When completing the next step please ensure the following is adhered to and checked before completion of work instruction
 
 
 
Bracket 1 is set square to block 2 using a square to set
 
 
 
 
 
Sensor 3 remains at the same gap to sensing bracket when Z axis is moved up or down at full travel</translate>
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
|Step_Picture_01=R0015317_Install_Rotary_Ring_Screenshot_2025-02-17_115806.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit Z axis datum block assembly</translate>
 
|Step_Content=<translate>Fit Z axis datum block assembly
 
 
 
 
 
Set sensor position to ensure minimal gap is present (-1mm) along full movement of travel  . double check that no contact is made by sensor at any point of travel</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161044.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit ethercat cover</translate>
 
|Step_Content=<translate>Fit ethercat cover
 
 
 
 
 
Dry fit temporary</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161337.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit tool break assembly</translate>
 
|Step_Content=<translate>Fit tool break assembly</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161500.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Connect Energy chain</translate>
 
|Step_Content=<translate>Connect energy chain to rotary ring</translate>
 
|Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161601.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Quality check</translate>
 
|Step_Content=<translate>Quality check all fasteners are finalised</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 15 septembre 2025 à 13:01

Auteur avatarGareth Green | Dernière modification 15/09/2025 par Gareth Green en cours de rédaction

Installation procedure for rotary ring into mainframe

Difficulté
Difficile
Durée
4 heure(s)

Introduction

15/09/2025


Moved to Confluance


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