R0015038 Bench Assemble V notch Datum Rollers : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_102635.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"ty... »)
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{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>09/09/2025
  
  
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Standard Hex key set
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Moved to Confluance
  
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External circlip pliers
 
  
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1 meter straight edge
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Click [https://stuga-ltd.atlassian.net/wiki/external/NGRhNzQ4MTViOGU3NGNmOGFmYWY3MGZhM2ZiMWMxOGE Here]
  
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Feeler gauges
 
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'''<u>Parts Required</u>'''
 
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B0000062 Circlip 20mm External x 13
 
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B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26
 
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B0001176 washer : bearing shim x 16
 
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D0010060 Roller Shaft Ø20 x 37.5  x 7
 
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D0010061 Datum Roller Ø40 x 20 x 6
 
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D0010396 Datum Roller Ø40 x 150mm x 7
 
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D0010397 Shaft 20mm: 195mm Autoflow Roller x 7
 
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D0015214 Roller Support Bar - Short x 1
 
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D0015217 Profile Support Pad x 2
 
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D0015218 Roller Support Bar - Long x 1
 
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D0015220 Outfeed Roller Bed Support Frame  x 1
 
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D0015221 Outfeed Roller Bed Mounting Plate x 1
 
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D0015348 MC Outfeed Roller Mounting Plate x 1
 
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M0001006 Threaded insert M14/M8 30 long x 8
 
  
 
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{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use locktite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use loctite 572 on all threaded pneumatic connection
 
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Pen mark all fasteners to show finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Quality Check</translate>
 
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|Step_Content=<translate>Please be advised, and quality has arisen with the below step, where M8 fasteners securing maytec to aluminium base plate has become loose, causing alignment issues.
 
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Please ensure all fasteners are tightened correctly,with adhesive and marked as complete</translate>
 
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|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2024-09-24_085401.png
 
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|Step_Picture_01=R0008013_Clacker_assembly_quality.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble maytec frame</translate>
 
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|Step_Content=<translate>1  Fit 8 off  M0001006 Threaded insert M14/M8 30 long to indicated points . Secure with Loctite 290  once fitted
 
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2 Attach to D0015221 Outfeed Roller Bed Mounting Plate using M8 socket caps long enough to fix into m8 insert in the profile
 
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<br />{{Info|...Tapped thread depth is not consistent on these parts so correct bolt length needs to be calculated each  time}}
 
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3  Move piece indicated to top position and apply light pressure to integrated fixings
 
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4 Attach  D0015348 MC Outfeed Roller Mounting Plate again calculating correct M8 socket cap length . See picture for details of washers. Do not use adhesive on these bolts
 
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5
 
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{{Warning|...Note orientation of top plate in relation to bottom plate}}<br /></translate>
 
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|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_103016.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Bearing fitment</translate>
 
−
|Step_Content=<translate>Ensure bearing fit is checked when assembling parts . Minimal resistance should be required to fit these bearings into their respective rollers .  Bearing should have enough contact on outer race that it will not  rotate in the roller when turned
 
−
 
 
−
 
 
−
If fit is to tight inspect roller bore size 
 
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−
 
 
−
If fit is too loose,  inspect to see within tolerance and if so , degrease and use bearing retaining compound
 
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−
<br /></translate>
 
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|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Warning</translate>
 
−
|Step_Content=<translate>excessive use of bearing fit can lead to bearing failure.
 
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−
 
 
−
Ensure only 2 matchhead size drops are used per bearing and smeared around shaft before fitting bearing</translate>
 
−
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Fit bearings to low rollers</translate>
 
−
|Step_Content=<translate>6 off
 
−
 
 
−
 
 
−
Fit  2 off  B0000415 bearing into  D0010061 Datum Roller Ø40 x 20
 
−
 
 
−
 
 
−
'''''<u>Ensure bearings are pressed in far enough to be seated correctly on the shoulder below</u>'''''</translate>
 
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|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_111038.png
 
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|Step_Picture_01=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_111523.png
 
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|Step_Picture_02=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_111517.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit bearings to long rollers</translate>
 
−
|Step_Content=<translate>7 off
 
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−
Fit  2 off  B0000415 bearing into  D0010396 Datum Roller Ø40 x 150mm
 
−
 
 
−
Ensure bearings are pressed in far enough to be seated correctly on the shoulder below</translate>
 
−
|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_111033.png
 
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|Step_Picture_01=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_111720.png
 
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|Step_Picture_02=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_111729.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Check fit of shafts in bearings</translate>
 
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|Step_Content=<translate>Check fit of following parts .
 
−
 
 
−
Shafts should pass through bearings with only slight resistance . All inner bearing faces should have contact to shaft and rotate when the shaft is turned
 
−
 
 
−
 
 
−
Proceed to step 8 if fit is correct
 
−
 
 
−
 
 
−
If shafts are tight check drawing and inspect size of shaft .
 
−
 
 
−
 
 
−
If shaft slides through easily, then follow step  7
 
−
 
 
−
 
 
−
check these parts
 
−
 
 
−
 
 
−
D0010060 Roller Shaft Ø20 x 37.5  x 7
 
−
 
 
−
D0010061 Datum Roller Ø40 x 20 x 7
 
−
 
 
−
D0010396 Datum Roller Ø40 x 150mm x 7
 
−
 
 
−
D0010397 Shaft 20mm: 195mm Autoflow Roller x 7</translate>
 
−
|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112138.png
 
−
}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Degrease and bearing fit</translate>
 
−
|Step_Content=<translate>{{Info|...only follow this step is bearing/shaft fit is loose}}
 
−
 
 
−
Thoroughly degrease all parts with FE10 solvent
 
−
 
 
−
1 Fit 20mm external circlip to shaft
 
−
 
 
−
2 Fit roller to shaft
 
−
 
 
−
3 Add 3 drops of Loctite 641 bearing retainer to indicated area and smear around the shaft
 
−
 
 
−
4 Move shaft to shown position and add 3 more drops of bearing fit to indicated face and smear around
 
−
 
 
−
5 Position roller against circlip and remove any excess bearing fit with rag
 
−
 
 
−
6 Leave roller in a vertical position to allow bearing fit to cure</translate>
 
−
|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112254.png
 
−
|Step_Picture_01=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112300.png
 
−
|Step_Picture_02=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112305.png
 
−
|Step_Picture_03=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112311.png
 
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|Step_Picture_04=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112316.png
 
−
|Step_Picture_05=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112322.png
 
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}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Caution</translate>
 
−
|Step_Content=<translate>It is vital that shaft dimples are correctly aligned for Fixing grubscrews to locate properly
 
−
 
 
−
 
 
−
To check correct alignment
 
−
 
 
−
 
 
−
Insert shaft and visually align dimple through grub screw hole
 
−
 
 
−
Insert grub screw and fasten
 
−
 
 
−
Wind grub screw out 1/2 turn
 
−
 
 
−
Shaft should be able to move slightly , but not be retracted from bore.
 
−
 
 
−
 
 
−
This will confirm grubscrew and dimple are correctly aligned</translate>
 
−
|Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
 
−
|Step_Picture_01=R0008013_Clacker_assembly_quality.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Add circlip and fit roller</translate>
 
−
|Step_Content=<translate>1    6 off
 
−
 
 
−
 
 
−
2  7 off</translate>
 
−
|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112817.png
 
−
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−
|Step_Picture_01=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_112833.png
 
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−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Mount rollers</translate>
 
−
|Step_Content=<translate>mount rollers to bases as shown .
 
−
 
 
−
 
 
−
Secure with M6 x 10 kcp grubscrews
 
−
 
 
−
<br />{{Warning|...Ensure B0001176 washer : bearing shim is fitted between each roller as indicated}}<br /></translate>
 
−
|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_114059.png
 
−
|Step_Picture_01=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_113951.png
 
−
|Step_Picture_02=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_114913.png
 
−
|Step_Picture_03=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_114952.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Quality check rollers and position</translate>
 
−
|Step_Content=<translate>Check alignment of rollers as shown
 
−
 
 
−
 
 
−
1  Check with straight edge at both indicated points for roller alignment
 
−
 
 
−
 
 
−
Report any gaps bigger than 0.002" 0.05mm
 
−
 
 
−
 
 
−
2  Check with straight edge at  indicated point for roller alignment
 
−
 
 
−
 
 
−
Report any gaps bigger than 0.002" 0.05mm
 
−
 
 
−
<br /></translate>
 
−
|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_114859.png
 
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|Step_Picture_01=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_114904.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Mount Cut tables</translate>
 
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|Step_Content=<translate>Mount D0015217 Profile Support Pad x 2 as shown
 
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Use  4 off M10 x 25 socket caps to  secure
 
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Use straight edge to set pads in line with rollers to 0.002"  0.05 mm  or less . Report any discrepancies</translate>
 
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|Step_Picture_00=R0015038_Bench_Assemble_V_notch_Datum_Rollers_Screenshot_2023-07-19_101844.png
 
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}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 9 septembre 2025 à 08:41

Instructions to bench assemble v notch datum rollers

Auteur avatarGareth Green | Dernière modification 9/09/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2 heure(s)

Instructions to bench assemble v notch datum rollers

Difficulté
Moyen
Durée
2 heure(s)

Introduction

09/09/2025


Moved to Confluance


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