R0000738 Pneumatic Installation Part 3 : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 210 : Ligne 210 :
 
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 +
}}
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{{Tuto Step
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|Step_Title=<translate>Fit rear lower panel</translate>
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|Step_Content=<translate>Fit rear lower panel as shown, connecting 2 off 12mm red pipes and 1 off 12mm blue pipes to bulkhead connectors</translate>
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}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version du 11 mars 2024 à 16:33

Pneumatic installation details for ZX5 module B

Auteur avatarGareth Green | Dernière modification 12/09/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
1 minute(s)

Pneumatic installation details for ZX5 module B

Difficulté
Difficile
Durée
1 minute(s)

Introduction

Tools Required


Pipe cutters

Pipe identification numbers


Parts Required


D0015703 Air Gun Bracket x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000046 Fitting: 'Y' Adaptor 6mm x 4

P0000053 6mm T (P16) x 2

P0000075 Parallel Y Connector 8mm x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 3

P0000160 Fitting: Flow Controller In Line 6mm x 4

P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6

P0000401 6mm inline non return valve x 2

P0000470 Valve: 5/2 PnPnu 1/8BSP x 1

P0000513 Ball valve with QS connector x 1

P0000551 6mm inline Quick Exhaust Fitting x 6

P0001106 Plug in reducer 12mm to 8mm x 7

P0001107 12mm Y connector x 8

R0015114 Bench Assemble Valve banks and Regulators

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Use Loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Connect Air service unit

Connect 2 off 12mm red and 1 off 12mm blue pipes as shown to air service unit

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 145925.png



Étape 3 - Connect Air gun

Drill hook hole centre 120mm down at edge of panel. M6 tapped.


Attach bracket D0015703 for airgun and insert airgun


Étape 4 - Finalise Y395 Connections

Use P0000053 6mm tee to split 3951 pipe as shown


Run 3952 to top clamp


Run 3953 to side clamp


Use 2 off P0000160 flow regs to control flow as shown for top clamp


Use 4 off P0000551 quick exhaust valves, ensuring fitted before flow regulation


Incorporate 2 off reed switches into loom to connect to cylinders X111 Top clamp home and X112 side Clamp home

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 150934.png

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 151334.png

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 151453.png

Étape 5 - Y386 connections

Spiral Wrap loom of 3861,3862 and 3863 pipes. Incorporate X59 and X61 reed switches into loom


Use P0000046 6mm Y connector to split3861 into 2 feed pipes


Loom 3861 and 3862 to top clamp with X59 reed switch


Loom 3861 and 3863 to side clamp with X61 reed switch


Utilize cable tie points as shown


(pictures show L-R configuration )

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 151912.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 151952.png

Étape 6 - Y351 and Y270 connections

Loom as shown


Incorporate X65 side clamp home reed switch into loom


ensure sufficient slack is left in looms to allow full range of movement

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153059.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153124.png

Étape 7 - Y360 connection

Route 3609 to roller blower as shown


Utilize pre fitted P0000160 flow reg

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153248.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153254.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153258.png


Étape 8 - Fit Quick exhaust valves to Z supports

Fit pre assembled quick exhaust valves to z supports as shown


Connect additional 6mm black air pipe to each exhaust as shown and route to point shown at front of machine

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153356.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 153410.png


Étape 9 - Assemble V cut valve

Assemble P0000470 valve as shown



Étape 10 - Mount to cross beam

Drill and mount as shown valve to cross beam.


Fix with M4 x 30 socket caps and 2 off A form washers per Socket cap


Fit to cross beam next to 3891 and 3899 pipes exiting trunking

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 155220.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 155236.png


Étape 11 - Connect Y389

Connect 3891 and 3899 pipes as shown .


Connect 8mm blue connection to valve as shown


Route exit pipes 3891 and 3899 to cut cylinder

R0000738 Pneumatic Installation Part 3 Screenshot 2024-02-26 155359.png


Étape 12 - Y389 cylinder connections

Split feed pipe 3899 as shown with 8mm Y connector


Use 8-6mm reducer and feed check valve at bottom of cylinder with 6mm pipe id 3899

R0000738 Pneumatic Installation Part 3 Screenshot 2024-03-11 150201.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-03-11 150207.png
R0000738 Pneumatic Installation Part 3 Screenshot 2024-03-11 150212.png

Étape 13 - Fit rear lower panel

Fit rear lower panel as shown, connecting 2 off 12mm red pipes and 1 off 12mm blue pipes to bulkhead connectors


Commentaires

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