R0015041 Bench Assemble Top Hood Assembly

Bench assembly details for Saw top Hood

Difficulté

Medium Moyen

Durée

6 hour(s) heure(s)

R0015041_Bench_Assemble_Top_Hood_Assembly_Screenshot_2023-10-19_135838.png

Introduction

Tools Required

Standard hex key set

Standard spanner set

Standard Hss drill set

Standard tap set

Acoustic foam cutting board and straight edge

Utility Blade

Parts Required

Pre wired light, beacon and network cable from electrical department

C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1

C0001239 Micro SD Card 32Gb Class 10 x 1

D0000770 Door Hinge (M0016) x 2

D0001877 Saw Top Door Mk4 x 1

D0004641 Hinge Pin Block (D7445) x 1

D0004642 Flap Counterbalance Bar x 1

D0004645 Safety Flap Hinge Pin x 1

D0004679 Flap Stiffening Bar x 1

D0004705 Flap Hinge Bar x 1

D0004747B top door screen x 1

D0004807 Flap x 1

D0007445 Hinge Pin Block OH (D4641) x 1

D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1

E0000275 Button: Base Fixing 1 N/C x 1

E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1

E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1

H0004643 4mm Axxis Clear 145mm x 690mm x 1

M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )

M0000036 Sign - Ear Protection x 1

M0000048 Gas Spring 15mm x 100mm x 1

M0000539 Handle Black Nylon 200mm M8 Fixings x 1

Étape 1 - Unless otherwise stated

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All Threaded Pneumatic connections to have Loctite 570 applied

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - attach hinges to top door

Fix hinges to top hood

Mark hinge positions onto top door , set door even to aperture

Drill top door to allow fitment of hinges

Remove hinges from top hood and fit to top door

Attach handle to top door

Étape 3 - Fit top door to hood

Fit top door to hood

Étape 4 - Fit door switch

Mount interlock switch to mounting

Fit interlock blade to top door

ensure interlock is set to open position

Mark and drill correct position of interlock assembly onto hood

Étape 5 - Attach gas strut

Attach gas strut to top door assembly and set correct gas pressure

Door must hold up under own weight but not open violently

Étape 6 - Fit acoustic sound proofing

Fit acoustic foam to top hood

Étape 7 - Fit Rear emergency stop

Drill and fit rear emergency stop module

Please provide drilling details to enable update of part drawing

Étape 8 - Fit light

Fit light to inside of hood

Étape 9 - Fit Cable retentions

Drill and fit cable tie bases on hood

Please capture and add details here to allow drawing to be updated to reflect holes added

Étape 10 - Fit console mount bracket

Fit console mount bracket to top hood

Provide drilling details for update

Étape 11 - Fit connection box

Fit abs connection box

Please provide drilling details for update

Étape 12 - Fit beacon to top hood

Fit beacon to top hood

Any drilling details add here

Étape 13 - Mount camera

Drill and fit camera to top hood

Supply drilling details to capture data to update please

Étape 14 - Fit Top door screen

Fit top door screen to top door

Fit rim cord M0000031 to top door

Étape 15 - Loom cables

Loom cables to rear lower area of top hood

Étape 16 - Assembly safety flap

Ream 6mm to ensure pins locate correctly

Drill flap to suit stiffening bar

Attach end brackets

Insert 6mm rods and grubscrews

fit hazard tape to flap

Étape 17 - Fit safety flap to hood

Fit 1 off mounting block to centre point

Fit 2nd block to safety flap and fit to hood

Adjust 6mm pins to centralise flap and stop end float of assembly

Étape 18 - Fit trunking to rear

Fit A0001098 37mm x 75mm trunking to rear of hood

Provide drilling details for fixing

Étape 19 - Fit stickers to hood

Fit stickers to hood

Make sure to include ear defender sticker, logo stickers top and rear and ambient and consumable stickers

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