J0001000H Autoflow Mk4 Mechanical installation-Alignment : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 24 août 2023 à 23:44

Installation and Alignment criteria for Autoflow Mk4

Auteur Gareth Green | Dernière modification 24/08/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Difficile

Durée

2 jour(s)

Installation and Alignment criteria for Autoflow Mk4

Difficulté

Difficile

Durée

2 jour(s)

Sommaire

1 Introduction
2 Étape 1 - Machine Location/Position
3 Étape 2 - Module A Infeed table
4 Étape 3 - Levelling Datums
5 Étape 4 - Infeed Table Levelling Process
6 Étape 5 - Adjust remaining pads
7 Étape 6 - Position Machining/Saw unit
8 Étape 7 - level datums
9 Étape 8 - Set levels
10 Étape 9 - Finalise Position Machining centre X axis
11 Étape 10 - Finalise Position Machining Centre Y axis
12 Étape 11 - Finalise Machining centre height
13 Étape 12 - Adjust Centre support
14 Étape 13 - laser Alignment Height
15 Étape 14 - Laser Alignment Backfences
16 Étape 15 - Finalise Front guard Support
17 Étape 16 - Assemble JX Axis
18 Commentaires

Autoflow, Installation, Guide

Introduction

Information to clarify correct process for installation of J0001000H Autoflow Mk4

Levelling tolerance of 0.004" /0.1mm over 300mm (1 division on engineers level) must be adhered to

Étape 1 - Machine Location/Position

Use footprint drawing to determine machine location for installation

Étape 2 - Module A Infeed table

Identify correct position for installation of Infeed frame. Ensure consideration is given to walkways and installation of machine guarding at later part of installation

Étape 3 - Levelling Datums

Indicated are the leveling datums for the Infeed table

X Axis as indicated by 1

Y axis as indicated by 2

Étape 4 - Infeed Table Levelling Process

1 Ensure indicated central 4 adjusting bolts/ pads are lifted out of the way , so they do not impede the levelling process

2 Set gap of indicated pads to the starting measurement shown of 40mm

3 Adjust Y axis position to read level at indicated points using pads indicated in number 2 only

4 Adjust X axis position using same pads as previous,and ensure Y axis level is not compromised by adjusting pads in pairs

Étape 5 - Adjust remaining pads

Remaining pads should now be adjusted down to touch floor.

Ensure no additional pressure is applied to they which will cause levels to be affected

Étape 6 - Position Machining/Saw unit

Position Module B/F into the approximate area according to the floor plan

Étape 7 - level datums

Datums for levels are as shown

1 X Axis . Only first and last datum rollers should be used initially for levelling

2 Y Axis should be set from fixed cut table

Étape 8 - Set levels

1 Ensure centre support foot is wound up away from floor to not impede initial level setting

2 Use a 2 meter straight edge and engineers level to bridge between 2 indicated datum points for X axis datum . Adjust perimeter pads only to bring this level (centre rollers tables may appear low when straight edge is used. This is normal and will be adjusted out later)

3 Use engineers level on the indicated face to adjust Y axis level. Ensure floor pads are adjusted in pairs to maintain X axis level that has been set

Étape 9 - Finalise Position Machining centre X axis

Spacing between Infeed and Machining centre should be set to 370mm as indicated. This measurement is taken from internal faces of frame box section.

Étape 10 - Finalise Position Machining Centre Y axis

1 Use 2 meter straight edge against indicated rollers on infeed table .

2 Adjust position of Machining centre so indicated rollers align to straight edge set against infeed rollers

Étape 11 - Finalise Machining centre height

...Infeed table lift rollers are required to set height relationship to Machining centre. These must be set in the lifted position. Use temporary air supply

1 Use 2 meter straight edge on indicated rollers to project height to Machining centre

2 Use indicated rollers to accept projection from Infeed table

3 Adjust 4 corner pads of Machining centre equally to match height to straight edge .

4 Increase height of Machining centre by 0.5mm to allow slight bump up from Infeed rollers to Machining centre

Étape 12 - Adjust Centre support

1 Centre support foot can now be set on Machining centre. Insert 2 meter straight edge and bridge 2 datum points for x axis on the machining centre ( same as previous step)

2 If all rollers are contacting straight edge, adjust centre support to take weight of Machining centre but not adjust roller position

3 If discrepancy is visible, centre support can be adjusted to align centre rollers to straight edge

Étape 13 - laser Alignment Height

Laser alignment is now required to ensure all alignment is correct

1 Use a laser to cast from indicated rollers in the direction shown

2 Ensure measurement indicated is constant on every roller on infeed table

Étape 14 - Laser Alignment Backfences

1 Use a laser to cast from the indicated point in the direction shown

2 Take indicated measurement From roller closest to Machining centre

3 Take the same measurement at the last roller on the Infeed. These measurements need to be the same to ensure correct alignment

4 If the measurement is different, the Machining centre will require adjusting slightly to correct this pivot the Machining centre Rear in the indicated directions to correct laser error

5 Recheck Step 10 if adjustments are made

All Previous parameters for alignment must be rechecked (steps 7 to 13) once final adjustments have been done

Étape 15 - Finalise Front guard Support

Now alignment between Infeed table and Machining centre is complete , the front tray support can set

Adjust support so front tray is held level to rest of assembly

J0001000H Autoflow Mk4 Mechanical installation-Alignment Screenshot 2023-08-24 223233.png

Étape 16 - Assemble JX Axis

The JX axis requires assembling to allow setting of the outfeed table

Commentaires

en none 0 Draft

@@ Ligne 10 : / Ligne 10 : @@
 }}
 {{Introduction
-|Introduction=<translate>Information to clarify correct process for installation of J0001000H Autoflow Mk4</translate>
+|Introduction=<translate>Information to clarify correct process for installation of J0001000H Autoflow Mk4
+Levelling tolerance of 0.004" /0.1mm over 300mm (1 division on engineers level)  must be adhered to</translate>
 }}
 {{Materials}}
@@ Ligne 46 : / Ligne 49 : @@
 |Step_Content=<translate>1   Ensure indicated central 4 adjusting bolts/ pads are lifted out of the way , so they do not impede the levelling process
-  Set gap of indicated pads to measurement shown of 40mm
+  Set gap of indicated pads to the starting measurement shown of 40mm
@@ Ligne 76 : / Ligne 79 : @@
 }}
 {{Tuto Step
-|Step_Title=<translate>1st stage level datums</translate>
+|Step_Title=<translate>level datums</translate>
 |Step_Content=<translate>Datums for levels are as shown
@@ Ligne 83 : / Ligne 86 : @@
-Y Axis</translate>
+Y Axis should be set from fixed cut table</translate>
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+{{Tuto Step
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+|Step_Content=<translate>1  Ensure centre support foot is wound up away from floor to not impede initial level setting
+Use a 2 meter straight edge and engineers level to bridge between 2 indicated datum points for    X axis datum . Adjust perimeter pads only to bring this level  (centre rollers tables may appear low when straight edge is used. This is normal and will be adjusted out later)
+  Use engineers level on the indicated face to adjust Y axis level. Ensure floor pads are adjusted in pairs to maintain X axis level that has been set</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Finalise Machining centre height</translate>
+|Step_Content=<translate>{{Info|...Infeed table lift rollers are required to set height relationship  to Machining centre. These must be set in the lifted position.  Use temporary air supply}}
+    Use 2 meter straight edge on indicated rollers to project height to Machining centre
+Use indicated rollers to accept projection from Infeed table
+Adjust 4 corner pads of Machining centre equally to match height to straight edge  .
+Increase height of Machining centre by 0.5mm to allow slight bump up from Infeed rollers to Machining centre</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Adjust Centre support</translate>
+|Step_Content=<translate>1  Centre support foot can now be set on Machining centre.  Insert 2 meter straight edge and bridge 2 datum points for x axis on the machining centre  ( same as previous step)
+If all rollers are contacting straight edge, adjust centre support to take weight of Machining centre but not adjust roller position
+  If discrepancy is visible, centre support can be adjusted to align centre rollers to straight edge</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>laser Alignment Height</translate>
+|Step_Content=<translate>Laser alignment is now required to ensure all alignment is correct
+Use a laser  to cast from indicated rollers in the direction shown
+Ensure measurement indicated is constant on every roller on infeed table</translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Laser Alignment Backfences</translate>
+|Step_Content=<translate>1 Use a laser to cast from the indicated point in the direction shown
+Take indicated measurement From roller closest to Machining centre
+  Take the same measurement at the last roller on the Infeed. These measurements need to be the same to ensure correct alignment
+If the measurement is different, the Machining centre will require adjusting slightly to correct this pivot the Machining centre Rear  in the indicated directions to correct laser error
+Recheck Step 10 if adjustments are made
+All Previous parameters for alignment must be rechecked  (steps 7 to 13) once final adjustments have been done</translate>
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+Adjust support so front tray is held level to rest of assembly</translate>
+|Step_Picture_00=J0001000H_Autoflow_Mk4_Mechanical_installation-Alignment_Screenshot_2023-08-24_223345.png
+|Step_Picture_01=J0001000H_Autoflow_Mk4_Mechanical_installation-Alignment_Screenshot_2023-08-24_223233.png
+|Step_Picture_02=J0001000H_Autoflow_Mk4_Mechanical_installation-Alignment_Screenshot_2023-08-24_223435.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Assemble JX Axis</translate>
+|Step_Content=<translate>The JX axis requires assembling to allow setting of the outfeed table</translate>
 }}
 {{Notes}}