[version en cours de rédaction] | [version en cours de rédaction] |
Ligne 5 : | Ligne 5 : | ||
|Categories=Production | |Categories=Production | ||
|Difficulty=Very hard | |Difficulty=Very hard | ||
− | |Duration= | + | |Duration=5 |
|Duration-type=hour(s) | |Duration-type=hour(s) | ||
}} | }} | ||
Ligne 123 : | Ligne 123 : | ||
2 Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies to z shafts orientated as shown. | 2 Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies to z shafts orientated as shown. | ||
− | M6 holes should face centre of machine and M8 holes and | + | M6 holes should face centre of machine and M8 holes and 8mm dowel holes should face front of machine</translate> |
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Ligne 132 : | Ligne 132 : | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Assemble centre platform</translate> | ||
+ | |Step_Content=<translate>1 Prepare 6mm dowel holes indicated with 6mm reamer in D0007695 Platform | ||
+ | |||
+ | |||
+ | 2 Lightly attach as shown 2 off D0008087 Z Servo Housing using 4 off M8 x 40 socket caps and A form washers per block | ||
+ | |||
+ | 3 Fit 4 off 6mm x 30 dowel to align blocks | ||
+ | |||
+ | 4 Finalise M8 socket caps | ||
+ | |||
+ | 5 Check with 40mm shaft jig that alignment is correct and shaft can pass through assembled 40mm bore | ||
+ | |||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit Centre platform</translate> | ||
+ | |Step_Content=<translate>1 Ensure2 off dimples on each main vertical shaft are facing the rear of the machine | ||
+ | |||
+ | 2 Slide into position centre platform assembly ensuring the correct orientation is achieved in regards to Machined pockets on the centre platform | ||
+ | |||
+ | |||
+ | 3 Align dimples to M8 tapped holes in crossmember and fix with 4 off M8 x 16 kcp grubscrew | ||
+ | |||
+ | |||
+ | 4 Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies as shown. Blocks should be orientated as previous fitted upper blocks</translate> | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Fit lower beam mounts</translate> | ||
+ | |Step_Content=<translate>Fit | ||
+ | |||
+ | D0007683 Lower Beam Mount x 1 | ||
+ | |||
+ | D0007684 Lower Beam Mount - Mirror x 1 as shown | ||
+ | |||
+ | |||
+ | 1 Use M10 x 70 socket caps , A form washers and standard M10 nuts to fix as shown | ||
+ | |||
+ | 2 Insert 4 off M10 x 30 flat bottomed jacking grubscrew as shown</translate> | ||
+ | |Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_080734.png | ||
+ | |Step_Picture_01=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_081051.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Level lower beam mounts</translate> | ||
+ | |Step_Content=<translate>1 Apply Medium tension to M10 socket caps and wind down M10 jacking grubscrews to touch on frame | ||
+ | |||
+ | |||
+ | 2 Level X axis of block using pair A or B, never use all 4 | ||
+ | |||
+ | |||
+ | 3 Level Y axis of block using pair A or B, never use all 4 | ||
+ | |||
+ | |||
+ | Repeat for other side | ||
+ | |||
+ | |||
+ | 4 Level across beam mounts using 2 meter straight edge. Adjust lowest platform to correct any error . Always use all 4 jacking grubscrews turned exactly the same amount to raise platform to adjust | ||
+ | |||
+ | |||
+ | 5 Once levelled, check no gaps are present on contact face of straightedge along both lower beam mounts</translate> | ||
+ | |Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_081432.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Align lower beam mounts</translate> | ||
+ | |Step_Content=<translate>1 Insert 1 off M8 x 16 kcp grubscrew per lower beam mount and apply light pressure with no adhesive | ||
+ | |||
+ | |||
+ | 2 Release pressure on M10 socket caps that hold lower beam mounts in place | ||
+ | |||
+ | |||
+ | 3 Use straight edge as indicated | ||
+ | |||
+ | {{Warning|...Only Apply light pressure to G clamps shown to hold straight edge. Heavy pressure will damage straight edge}} | ||
+ | |||
+ | 4 Adjust lower beam mount position using level as indicated . Once level is achieved, apply light pressure to M10 socket caps and repeat for other side | ||
+ | |||
+ | 5 Adjust Lower beam mount position using a level as indicated . Repeat on other side</translate> | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Check shaft pitching</translate> | ||
+ | |Step_Content=<translate>1 Use Z shaft slip gauge to measure pitch of shafts at upper point shown . Measure gap using feeler gauges | ||
+ | |||
+ | |||
+ | 2 Check shaft pitching at lower point shown , this must be set to replicate upper measurement . Adjust lower beam mounts to adjust this measurement | ||
+ | |||
+ | <br />{{Info|...Adjustment for lower shaft pitching will change previous set level on Z servo housing. The level must be equalised between the two blocks when adjusting the shaft pitch}}<br /></translate> | ||
+ | |Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_084007.png | ||
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+ | |Step_Picture_02=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_083722.png | ||
+ | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":726,"height":882,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.83,"scaleY":0.83,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/5/50/R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_083722.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":288.83,"top":513.12,"width":219.11,"height":127.46,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.02,"scaleY":2.66,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"This level will change when lower shaft pitch is adjusted. Even out any discrepancy between both of these blocks ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":729,"width":600} | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check</translate> | ||
+ | |Step_Content=<translate>Check the following points | ||
+ | |||
+ | 1 Level Check | ||
+ | |||
+ | 2 Level check | ||
+ | |||
+ | 3 Level check | ||
+ | |||
+ | 4 Level check | ||
+ | |||
+ | 5 Alignment and Level check | ||
+ | |||
+ | 6 Alignment check</translate> | ||
+ | |Step_Picture_00=R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-28_081425.png | ||
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+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Quality check</translate> | ||
+ | |Step_Content=<translate>Check the following</translate> | ||
}} | }} | ||
{{Notes}} | {{Notes}} |
Correct alignment protocol for subframe alignment
Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Correct alignment protocol for subframe alignment
R0002913E_Install_and_Align_Rotary_head_Subframe_Screenshot_2023-07-27_113910.png
Tools Required
300mm engineers level
2 meter straight edge
1 meter straight edge
Standard hex key set
Standard spanner set
Parts Required
D0000095 Bottom Plate x 2
D0006484 Front Tiebeam x 1
D0006485 Rear Tiebeam x 1
D0007681 Shaft Adjust Plate x 2
D0007683 Lower Beam Mount x 1
D0007684 Lower Beam Mount - Mirror x 1
D0007695 Platform (D8714) x 1
D0007787 Upper Beam Mount x 1
D0007835 Hard Stop x 2
D0008087 Z Servo Housing x 2
H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2
H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2
R0015296 Bench Assemble bearings Assemblies
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised
1 Use engineers level to level frame at the indicated points . Any discrepancy between the two faces should be adjusted to be even both sides .
2 Use 2 meter straight edge and 300mm engineers level to level Y axis of machine at the indicated points
Mount and orientate D0007787 Upper Beam Mount x 1 as shown
Fix with M12 x 70 socket caps and A form washers , do not apply adhesive
Add 8 off M10 x 30 flat bottomed grubscrews
1 Level X axis on both sides of the beam at the indicated point using M10 grubscrews to adjust
2 Adjust Y Axis using grubscrews . only adjust one end up, as height needs to remain as close as possible to frame monting point.
Use 1 meter straight edge and engineers level
3 Check and adjust flatness by using 1 meter straight edge to gauge. Bias can be used on jacking grubscrews to manipulate the upper beam mount flat.
1 Mount H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2
and suspend in place with M16 x 45 hex head bolts and D0007681 Shaft Adjust Plate x 2
Add 2 off large black tie wraps per side as shown
2 Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies to z shafts orientated as shown.
M6 holes should face centre of machine and M8 holes and 8mm dowel holes should face front of machine
1 Prepare 6mm dowel holes indicated with 6mm reamer in D0007695 Platform
2 Lightly attach as shown 2 off D0008087 Z Servo Housing using 4 off M8 x 40 socket caps and A form washers per block
3 Fit 4 off 6mm x 30 dowel to align blocks
4 Finalise M8 socket caps
5 Check with 40mm shaft jig that alignment is correct and shaft can pass through assembled 40mm bore
1 Ensure2 off dimples on each main vertical shaft are facing the rear of the machine
2 Slide into position centre platform assembly ensuring the correct orientation is achieved in regards to Machined pockets on the centre platform
3 Align dimples to M8 tapped holes in crossmember and fix with 4 off M8 x 16 kcp grubscrew
4 Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies as shown. Blocks should be orientated as previous fitted upper blocks
Fit
D0007683 Lower Beam Mount x 1
D0007684 Lower Beam Mount - Mirror x 1 as shown
1 Use M10 x 70 socket caps , A form washers and standard M10 nuts to fix as shown
2 Insert 4 off M10 x 30 flat bottomed jacking grubscrew as shown
1 Apply Medium tension to M10 socket caps and wind down M10 jacking grubscrews to touch on frame
2 Level X axis of block using pair A or B, never use all 4
3 Level Y axis of block using pair A or B, never use all 4
Repeat for other side
4 Level across beam mounts using 2 meter straight edge. Adjust lowest platform to correct any error . Always use all 4 jacking grubscrews turned exactly the same amount to raise platform to adjust
5 Once levelled, check no gaps are present on contact face of straightedge along both lower beam mounts
1 Insert 1 off M8 x 16 kcp grubscrew per lower beam mount and apply light pressure with no adhesive
2 Release pressure on M10 socket caps that hold lower beam mounts in place
3 Use straight edge as indicated
4 Adjust lower beam mount position using level as indicated . Once level is achieved, apply light pressure to M10 socket caps and repeat for other side
5 Adjust Lower beam mount position using a level as indicated . Repeat on other side
1 Use Z shaft slip gauge to measure pitch of shafts at upper point shown . Measure gap using feeler gauges
2 Check shaft pitching at lower point shown , this must be set to replicate upper measurement . Adjust lower beam mounts to adjust this measurement
Check the following points
1 Level Check
2 Level check
3 Level check
4 Level check
5 Alignment and Level check
6 Alignment check
Check the following
en none 0 Draft
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