R0015090 Bench Assemble Roller Tables : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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{{Tuto Details
 
{{Tuto Details
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|Main_Picture=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png
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|Description=<translate>Instructions for bench assembling Roller tables</translate>
 
|Description=<translate>Instructions for bench assembling Roller tables</translate>
 
|Categories=Production
 
|Categories=Production
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}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate></translate>
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|Introduction=<translate>'''<u>Tools Required</u>'''
 +
 
 +
Standard Hex key set
 +
 
 +
Standard spanner set
 +
 
 +
Tape measure/Rule
 +
 
 +
8.2mm HSS drill
 +
 
 +
Drill
 +
 
 +
'''<u>Parts Required</u>'''
 +
 
 +
P0001110 x 13
 +
 
 +
P0000049 x 13
 +
 
 +
P0001198 x 26
 +
 
 +
D0015001 x 13
 +
 
 +
B0001103 x 26
 +
 
 +
D0015481 x 13
 +
 
 +
B0001220 x 26
 +
 
 +
D0015603 x 13
 +
 
 +
D0015010 x 26
 +
 
 +
D00150002 x 13
 +
 
 +
D0015603 x 13
 +
 
 +
D0015005 x 10
 +
 
 +
B0001092 x 45
 +
 
 +
D0015004 x 2
 +
 
 +
D0015003 x 4
 +
 
 +
D00155547 x 2
 +
 
 +
E0001120 x 2
 +
 
 +
P0000200 x 2
 +
 
 +
P0000160 x 2
 +
 
 +
P0001030 x 10</translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
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|Step_Title=<translate>Unless otherwise stated</translate>
−
|Step_Content=<translate></translate>
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|Step_Content=<translate>Use locktite 243 on all fasteners
 +
 
 +
Use loctite 572 on all threaded pneumatic connection
 +
 
 +
Pen mark all fasteners to show finalised</translate>
 +
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Assemble Cylinder assembly</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>13 off
 +
 
 +
1 Fit 2 off P0001198 fittings to cylinder P0001110
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 +
2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut</translate>
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|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130825.png
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|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130848.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
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|Step_Title=<translate>Check for rework</translate>
−
|Step_Content=<translate></translate>
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|Step_Content=<translate>13 off
 +
 
 +
Check part D00150001 has been supplied to new specification
 +
 
 +
Check indicated hole, should measure 8.2mm. If not open up with hand drill
 +
 
 +
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm</translate>
 +
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130924.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Check for rework of following parts</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
 +
 
 +
ECR raised 06/06/23
 +
 
 +
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
 +
 
 +
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment</translate>
 +
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130933.png
 +
|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130940.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Fit bushes and mount cylinder</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>13 off
 +
 
 +
1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten
 +
 
 +
2 Fit 2 off B0001103 bushes to D0015006B</translate>
 +
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130947.png
 +
|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130952.png
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|Step_Picture_02=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130958.png
 +
|Step_Picture_03=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131005.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Combine support arm and roller bracket</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>13 off
 +
 
 +
1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers
 +
 
 +
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers</translate>
 +
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131010.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
+
|Step_Title=<translate>Assemble Large roller Table</translate>
−
|Step_Content=<translate></translate>
+
|Step_Content=<translate>5 off to be assembled
 +
 
 +
1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown
 +
 
 +
Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.
 +
 
 +
Do not use washer under head of button head screw, on use on on nut side
 +
 
 +
2 Adjust the 2 off D0015005
 +
 
 +
1st section pushed against edge of clearance hole in direction shown
 +
 
 +
2nd section pushed in same direction
 +
 
 +
3rd Check parallel and adjust to correct
 +
 
 +
4th check squareness by taking corner measurements and adjusting if required
 +
 
 +
Once all above is achieved, finalise fasteners</translate>
 +
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131350.png
 +
|Step_Picture_01=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131355.png
 +
|Step_Picture_02=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131402.png
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|Step_Picture_03=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131412.png
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|Step_Picture_04=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_131417.png
 +
}}
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{{Tuto Step
 +
|Step_Title=<translate>Fit rollers</translate>
 +
|Step_Content=<translate>Fit 3 off B000102 roller to each assembly</translate>
 +
|Step_Picture_00=R0015090_Bench_Assemble_Roller_Tables_Screenshot_2023-06-28_130539.png
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
{{PageLang
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|Language=en
 
|SourceLanguage=none
 
|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
−
|Language=en
 
 
}}
 
}}
 
{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
}}
 
}}

Version du 28 juin 2023 à 14:17

Instructions for bench assembling Roller tables

Auteur avatarGareth Green | Dernière modification 11/01/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Instructions for bench assembling Roller tables

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required

Standard Hex key set

Standard spanner set

Tape measure/Rule

8.2mm HSS drill

Drill

Parts Required

P0001110 x 13

P0000049 x 13

P0001198 x 26

D0015001 x 13

B0001103 x 26

D0015481 x 13

B0001220 x 26

D0015603 x 13

D0015010 x 26

D00150002 x 13

D0015603 x 13

D0015005 x 10

B0001092 x 45

D0015004 x 2

D0015003 x 4

D00155547 x 2

E0001120 x 2

P0000200 x 2

P0000160 x 2

P0001030 x 10

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015086 Assemble Pneumatics on to electrical cabinet loctite 243.png



Étape 2 - Assemble Cylinder assembly

13 off

1 Fit 2 off P0001198 fittings to cylinder P0001110

2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130825.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130848.png


Étape 3 - Check for rework

13 off

Check part D00150001 has been supplied to new specification

Check indicated hole, should measure 8.2mm. If not open up with hand drill

Drawing change requested 06/06/23 to amend from 8mm to 8.2mm

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130924.png



Étape 4 - Check for rework of following parts

1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec

ECR raised 06/06/23

2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.

ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130933.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130940.png


Étape 5 - Fit bushes and mount cylinder

13 off

1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten

2 Fit 2 off B0001103 bushes to D0015006B

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130947.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130952.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130958.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131005.png

Étape 6 - Combine support arm and roller bracket

13 off

1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers

2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131010.png



Étape 7 - Assemble Large roller Table

5 off to be assembled

1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown

Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.

Do not use washer under head of button head screw, on use on on nut side

2 Adjust the 2 off D0015005

1st section pushed against edge of clearance hole in direction shown

2nd section pushed in same direction

3rd Check parallel and adjust to correct

4th check squareness by taking corner measurements and adjusting if required

Once all above is achieved, finalise fasteners

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131350.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131355.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131402.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131412.png
R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 131417.png

Étape 8 - Fit rollers

Fit 3 off B000102 roller to each assembly

R0015090 Bench Assemble Roller Tables Screenshot 2023-06-28 130539.png



Commentaires

Draft

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