R0015007 Bench Assemble Roller Tables Machining Outfeed : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
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{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Content=<translate>Use locktite 243 on all fasteners
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Use loctite 572 on all threaded pneumatic connection
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Pen mark all fasteners to show finalised</translate>
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|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-05_085445.png
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}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble Cylinder assembly</translate>
 
|Step_Title=<translate>Assemble Cylinder assembly</translate>
Ligne 106 : Ligne 115 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Assemble Large roller Table</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>5 off to be assembled
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1  Mount 2 off D0015005 to prebuild cylinder assemblies as shown
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Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.
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Do not use washer under head of button head screw, on use on on nut side
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2 Adjust the 2 off D0015005
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1st section pushed against edge of clearance hole in direction shown
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2nd section pushed in same direction
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3rd Check parallel and adjust to correct
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4th check squareness by taking corner measurements and adjusting if required
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Once all above is achieved, finalise fasteners</translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Fit rollers</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>Fit 7 off B000102 roller to each assembly</translate>
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|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-09_121053.png
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":793,"height":655,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.76,"scaleY":0.76,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b6/R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-09_121053.png","filters":[]}],"height":496,"width":600}
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
−
|Step_Title=<translate></translate>
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|Step_Title=<translate>Assemble medium roller table</translate>
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|Step_Content=<translate></translate>
+
|Step_Content=<translate>Using same checks and setting as above assemble roller table with 4 rollers as shown</translate>
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|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-09_121315.png
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Assemble small roller table</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>2 off
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Using same checks and setting as above assemble 2 off  roller tables  with 4 rollers as shown, 
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1 Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 2 off Sensor E001120  ,2 off  Blower P0000200 and 2 off bracket D0015547  as shown
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1
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<br /></translate>
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|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-09_124400.png
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Version du 9 juin 2023 à 12:52

Instructions to bench assemble roller beds

Auteur avatarGareth Green | Dernière modification 11/03/2024 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
6 heure(s)

Instructions to bench assemble roller beds

Difficulté
Moyen
Durée
6 heure(s)

Introduction

Tools Required


Parts Required

Étape 1 - Unless otherwise stated

Use locktite 243 on all fasteners

Use loctite 572 on all threaded pneumatic connection

Pen mark all fasteners to show finalised

R0015007 Bench Assemble Roller Tables Machining Outfeed Screenshot 2023-06-05 085445.png



Étape 2 - Assemble Cylinder assembly

13 off


1 Fit 2 off P0001198 fittings to cylinder P0001110


2 Fit spherical bearing P0000049 to cylinder end , Do not add final tension to the nut

R0015007 Bench Assemble Roller Tables Machining Outfeed Screenshot 2023-06-06 135033.png


Étape 3 - Check for rework

13 off


Check part D00150001 has been supplied to new specification


Check indicated hole, should measure 8.2mm. If not open up with hand drill


Drawing change requested 06/06/23 to amend from 8mm to 8.2mm




Étape 4 - Check for rework of following parts

1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec


ECR raised 06/06/23


2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.


ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment


Étape 5 - Fit bushes and mount cylinder

13 off


1 Combine D0015481 shaft and B0001220 spacer as shown to mount cylinder to bracket. Use M6 x 12 socket caps and A form washers to fasten


2 Fit 2 off B0001103 bushes to D0015006B

R0015007 Bench Assemble Roller Tables Machining Outfeed Screenshot 2023-06-06 151558.png

Étape 6 - Combine support arm and roller bracket

13 off


1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers


2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers



Étape 7 - Prepare M3 holes

1 off only and mark for later Reference


1 Tap 2 off indicated holes M3

2 Tap 2 off indicated holes M3


Étape 8 - Assemble Large roller Table

5 off to be assembled


1 Mount 2 off D0015005 to prebuild cylinder assemblies as shown


Use M6 x 20 button socket , A form washer and M6 nyloc nuts to fix.


Do not use washer under head of button head screw, on use on on nut side


2 Adjust the 2 off D0015005


1st section pushed against edge of clearance hole in direction shown


2nd section pushed in same direction


3rd Check parallel and adjust to correct


4th check squareness by taking corner measurements and adjusting if required


Once all above is achieved, finalise fasteners

Étape 9 - Fit rollers

Fit 7 off B000102 roller to each assembly



Étape 10 - Assemble medium roller table

Using same checks and setting as above assemble roller table with 4 rollers as shown

R0015007 Bench Assemble Roller Tables Machining Outfeed Screenshot 2023-06-09 121315.png



Étape 11 - Assemble small roller table

2 off


Using same checks and setting as above assemble 2 off roller tables with 4 rollers as shown,


1 Use the pre built cylinder bracket with m3 tapped holes for 1 off, and add 2 off Sensor E001120 ,2 off Blower P0000200 and 2 off bracket D0015547 as shown


1


R0015007 Bench Assemble Roller Tables Machining Outfeed Screenshot 2023-06-09 124400.png


Étape 12 -

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