R0015011 Bench assemble Gripper : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 9 : Ligne 9 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate>All Parts within assembly R0015011 need to be fitted</translate>
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|Introduction=<translate>== Introduction ==
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'''<u>Tools Required</u>'''
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External circlip pliers
 +
 
 +
Standard Hex key set
 +
 
 +
Standard spanner set
 +
 
 +
Reed switch setting box
 +
 
 +
Hammer
 +
 
 +
Standard screwdriver set
 +
 
 +
Rule
 +
 
 +
'''<u>Parts Required</u>'''
 +
 
 +
B0001106 x 20
 +
 
 +
D0015095 x 8
 +
 
 +
D0015096 x 2
 +
 
 +
D0015086 x 1
 +
 
 +
B0000034 x 2
 +
 
 +
D0015084 x 2
 +
 
 +
D0015083 x 1
 +
 
 +
D0015082 x 1
 +
 
 +
E0000366L x 1
 +
 
 +
B0001182 x 2
 +
 
 +
M0001182 x 2
 +
 
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D0015756 x 1
 +
 
 +
P0001047 x 1
 +
 
 +
P0001041 x 1
 +
 
 +
P0001128 x 1
 +
 
 +
P0001198 x 2
 +
 
 +
P0001120 x 1
 +
 
 +
D0015431 x 1
 +
 
 +
B0000437 x 1
 +
 
 +
D0015430 x 1
 +
 
 +
D0015090 x 2
 +
 
 +
D0015085 x 1
 +
 
 +
D0015102 x 2
 +
 
 +
D0015103 x 2
 +
 
 +
D0015104 x 2
 +
 
 +
D0015170 x 2
 +
 
 +
P0000049 x 1
 +
 
 +
D0015097 x 2
 +
 
 +
D0015101 x 2
 +
 
 +
D0015292 x 1
 +
E0000336 x 1<br /></translate>
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
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{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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 +
Pen mark all bolts once finalised</translate>
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|Step_Picture_00=Fit_backplates_and_covers_Screenshot_2023-06-05_085445.png
 +
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Fit bushes and bearings</translate>
 
|Step_Title=<translate>Fit bushes and bearings</translate>
|Step_Content=<translate>Fit bushes to gripper link bars
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|Step_Content=<translate>Fit bushes B0001106 (20 off) to
  
Fit bearings to gripper slide and grease
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8 off D0015095 link bars
  
<br /></translate>
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2 off D0015096 link bars
 +
 
 +
 
 +
2  Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly<br /></translate>
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
Ligne 28 : Ligne 122 :
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble load switch plate</translate>
 
|Step_Title=<translate>Assemble load switch plate</translate>
|Step_Content=<translate>Check for correct type of sensor- Fit sensor Fit cable and cleats
+
|Step_Content=<translate>1 Use M4 x 6 panhead to attach B0001181 rail to gripper base
  
Fit load switch assembly
+
Fit E0000336L sensor and M0001182 spring to main base
  
  
Quality checks?
+
2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly<br /></translate>
 
 
<br /></translate>
 
 
|Step_Picture_00=Bench_assemble_Gripper_R0015011_Screenshot_2023-04-20_160240.png
 
|Step_Picture_00=Bench_assemble_Gripper_R0015011_Screenshot_2023-04-20_160240.png
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{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Assemble cylinder</translate>
+
|Step_Title=<translate>Assemble cylinder P0001120</translate>
|Step_Content=<translate>Fit air fitting to cylinder  
+
|Step_Content=<translate>Fit air fitting P0001198 to cylinder  
  
Mount reed switches and bands to cylinder
+
Remove 32mm nut from cylinder and discardd
  
Correct orientation  of bands required</translate>
+
Mount reed switch and band (P0001041 x 1 P0001047 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291</translate>
 +
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble grip pin assembly</translate>
 
|Step_Title=<translate>Assemble grip pin assembly</translate>
|Step_Content=<translate>Fit bushes to body  
+
|Step_Content=<translate>1 Fit bushes B0000437 x2 to body D0015431
  
ensure dowels fit correctly in nose
+
2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 8 grubscrew
  
Correct gap set by set bolt and half nuts 
+
3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap
  
correct length of bolt ?</translate>
+
4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners</translate>
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Mount grip pin assembly to grip slide</translate>
 
|Step_Title=<translate>Mount grip pin assembly to grip slide</translate>
|Step_Content=<translate>mount two parts together  
+
|Step_Content=<translate>Combine parts   
 +
 
 +
1 Use 2 off 6mm x 16mm dowels to align ( 1 top and 1 bottom)
  
 +
2 M8 x 16 socket cap and A form washer
  
Correct fixings to use
+
3 M8 x 20 countersink
  
 
<br /></translate>
 
<br /></translate>
 
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{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate>Assemble main frame of gripper assembly</translate>
 
|Step_Title=<translate>Assemble main frame of gripper assembly</translate>
|Step_Content=<translate>correct bolts
+
|Step_Content=<translate>Use 2 off D0015085
  
how to position  D0015085 blocks to top and bottom bars
+
1 Assemble as shown using 12 off M8 x 20 socket caps
  
Check top and bottom bars are parallel  
+
2 Check top and bottom bars are parallel
  
Check grip slide moves freely  
+
3 Check grip slide moves freely up and down
  
 
<br /></translate>
 
<br /></translate>
 
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{{Tuto Step
 
{{Tuto Step

Version du 5 juin 2023 à 15:55

Auteur avatarGareth Green | Dernière modification 26/06/2024 par Gareth Green en cours de rédaction

Introduction

Introduction

Tools Required

External circlip pliers

Standard Hex key set

Standard spanner set

Reed switch setting box

Hammer

Standard screwdriver set

Rule

Parts Required

B0001106 x 20

D0015095 x 8

D0015096 x 2

D0015086 x 1

B0000034 x 2

D0015084 x 2

D0015083 x 1

D0015082 x 1

E0000366L x 1

B0001182 x 2

M0001182 x 2

D0015756 x 1

P0001047 x 1

P0001041 x 1

P0001128 x 1

P0001198 x 2

P0001120 x 1

D0015431 x 1

B0000437 x 1

D0015430 x 1

D0015090 x 2

D0015085 x 1

D0015102 x 2

D0015103 x 2

D0015104 x 2

D0015170 x 2

P0000049 x 1

D0015097 x 2

D0015101 x 2

D0015292 x 1

E0000336 x 1

Étape 1 - Unless otherwise stated

Use Loctite 243 on all fasteners

Pen mark all bolts once finalised



Étape 2 - Fit bushes and bearings

1 Fit bushes B0001106 (20 off) to

8 off D0015095 link bars

2 off D0015096 link bars


2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly


Étape 3 - check fitment of D0015084 shafts

check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar



Étape 4 - Assemble load switch plate

1 Use M4 x 6 panhead to attach B0001181 rail to gripper base

Fit E0000336L sensor and M0001182 spring to main base


2 Use M5x 6 x 16 shoulder bolt and M4 x 6 pan heads to attach D0015756 lever to assembly


Étape 5 - Assemble cylinder P0001120

Fit air fitting P0001198 to cylinder

Remove 32mm nut from cylinder and discardd

Mount reed switch and band (P0001041 x 1 P0001047 x 1 P0001128 x 1) to cylinder in piston retracted position , mark as X291



Étape 6 - Assemble grip pin assembly

1 Fit bushes B0000437 x2 to body D0015431

2 Use 2 off 10mm x 40mm dowel. Ensure dowels fit correctly in nose D0015430. Check dowels have pushed all the way to the bottom of the bore . Secure with 2 off M4 x 8 grubscrew

3 Fit D0015090 Grip pin x 2 and secure with M5x 16 socket cap

4 Combine together and use m8 x 70 set bolt, a form washer and 2 x m8 half nuts to secure. Set gap to 13mm and lock all fasteners

Étape 7 - Mount grip pin assembly to grip slide

Combine parts

1 Use 2 off 6mm x 16mm dowels to align ( 1 top and 1 bottom)

2 M8 x 16 socket cap and A form washer

3 M8 x 20 countersink



Étape 8 - Assemble main frame of gripper assembly

Use 2 off D0015085

1 Assemble as shown using 12 off M8 x 20 socket caps

2 Check top and bottom bars are parallel

3 Check grip slide moves freely up and down



Étape 9 - Fit link bars to assembly

Fit link bars

Fit cylinder rod end bearing


Movement checks



Étape 10 - Fit Cylinder assembly

Fit assembled cylinder unit to gripper frame


Bolts to use and setting for rod end on cylinder shaft



Étape 11 - Add mounting brackets



Commentaires

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