R0015305 Install Wiring loom for Rotary loom

installation of wiring loom and captivating spindle bases

Difficulté

Hard Difficile

Durée

3 hour(s) heure(s)

Install_Wiring_loom_for_Rotary_loom_Screenshot_2023-05-31_100309.png

Introduction

Parts Required

Étape 1 -

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All bolts to be pen marked once adhesive applied and correct tension added

Étape 2 - Quality Check

Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not

Étape 3 - Start Wiring loom installation

Wiring loom is started at position 6 as indicated by picture

1 Green and yellow Ethercat system cables route left to connection box 6

2 300 hz power cable and earth cable route to the right to connection box 7

3 Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image

4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive .

5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown

6 Fit M0000025 number ident

Étape 4 - Spindle 6 to 5 connections

From pre made cables, identify the following

24v power cable marked as 6 and 5

Green ethercat cable marked as 6 out - 5 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 Fit M0000025 number ident

Étape 5 - Spindle 5 to 4 connections

24v power cable marked as 5 and 4

Green ethercat cable marked as 5 out - 4 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 Fit M0000025 number ident

Étape 6 - Spindle 4 to 3 connections

24v power cable marked as 4 and 3

Green ethercat cable marked as 4 out - 3 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 5 Fit M0000025 number ident

Étape 7 - Spindle 3 to 2 connections

24v power cable marked as 3 and 2

Green ethercat cable marked as 3 out - 2 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 5 Fit M0000025 number ident

Étape 8 - Spindle 2 to 1 Connections

24v power cable marked as 2 and 1

Green ethercat cable marked as 2 out - 1 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 5 Fit M0000025 number ident

Étape 9 - Spindle 1 to 8 connections

24v power cable marked as 1 and 8

Green ethercat cable marked as 1 out - 8 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 5 Fit M0000025 number ident

Étape 10 - Spindle 8 to 7 connections

24v power cable marked as 8 and 7

Green ethercat cable marked as 8 out - 7 in

1 Install 24v power cable as shown

2 Install green ethercat cable as shown

3 Install 300 hz power cable as shown

4 Attach next D0000291 plate as step 3

5 5 Fit M0000025 number ident

Étape 11 - Fit datum stop pin assembly to spindle plate

1 Assemble D0007990 cylinder anchor and D0007703 datum pin. Use

3mm x 26mm roll pin to secure together

2 Temporary fix to spindle plate with m6 x 20 socket caps

Étape 12 - Fit assembled R axis stop R0000713E

1 Fit r axis limit stop to main assembly . Use 6 off m8 x 40 socket caps with A form washers

...Ensure spindle 1 is 180 degrees away from r axis assembly when mounting. This will ensure full 360 degree of rotation will be possible

Étape 13 - Dowel D0000291 plates in position

Add 4 off 8mm x 24mm dowels to each spindle by hand to start . Use and hammer and drift to drive down dowel until it bottoms out in blind hole

Étape 14 - Add fixings

1 Remove 2 off m8 x 25mm cap heads from each spindle plate

2 Apply adhesive and lay M8 x 25 cap heads in ALL spindle holes ready for fixing

3 Use drill driver with 6mm hex bit to drive all cap heads in. Set clutch to 14

4 Methodically apply final tension to bolt by hand and mark as complete

Étape 15 - Add Spindle infill plates

Add D0001176 infill plates to spindle plates 1,3,5 and 7

Add D0007611 infill plates to spindles 2,4,6 and 8

1 Place spindle infill plate in position threading through exiting cables

2 Place support block and small g clamp at position shown

3 Fit quick clamp to pin infill plate to ring base

4 Fit 3 off M5 x 20 socket caps to attach plate . Use a reduced length 4mm key for this

Repeat for all eight spindle plates

Étape 16 - Wiring loom positioning Ethercat control

Cables must be adjusted between each spindle to ensure the cable lengths are correct .

1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail.

2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable

3 Repeat this process working your way around the spindles to set all ethercat cables

Étape 17 - Wiring loom positioning Ethercat power

1 Start at cable point between 6 and 5 . Adjust black power cable to 200mm from edge of plate. See picture for details

2 Move to the next spindle connection between 5 and 4 and adjust the new black power cable to match the length of the previous adjusted cable

3 Repeat this process working your way around the spindles to set all power cables

Étape 18 - Wiring loom positioning 300hz power

1 Start at the connection point with 3 power cables exiting , and set the length to 150mm as per picture

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