R0015305 Install Wiring loom for Rotary loom : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 279 : Ligne 279 :
 
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{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Fit assembled R axis stop</translate>
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|Step_Title=<translate>Fit assembled R axis stop R0000713E</translate>
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|Step_Content=<translate></translate>
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|Step_Content=<translate>1 Fit r axis limit stop to main assembly . Use 6 off m8 x 40 socket caps with A form washers
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<br />{{Idea|...Ensure spindle 1 is 180 degrees away from r axis assembly when mounting. This will ensure full 360 degree of rotation will be possible}}
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<br /></translate>
 
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}}
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{{Tuto Step
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|Step_Title=<translate>Dowel D0000291 plates in position</translate>
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|Step_Content=<translate>Add 4 off 8mm x 24mm dowels to each spindle by hand to start . Use and hammer and drift to drive down dowel until it bottoms out in blind hole</translate>
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}}
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{{Tuto Step
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|Step_Title=<translate>Add fixings</translate>
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|Step_Content=<translate>1 Remove 2 off m8 x 25mm cap heads from each spindle plate
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2 Apply adhesive and lay M8 x 25 cap heads in ALL spindle holes ready for fixing
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3 Use drill driver with 6mm hex bit to drive all cap heads in. Set clutch to 14
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4 Methodically apply final tension to bolt by hand and mark as complete</translate>
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{{Notes}}
 
{{Notes}}

Version du 31 mai 2023 à 12:01

installation of wiring loom and captivating spindle bases

Auteur avatarGareth Green | Dernière modification 27/02/2024 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
2 heure(s)

installation of wiring loom and captivating spindle bases

Difficulté
Difficile
Durée
2 heure(s)

Introduction

Parts Required

Étape 1 -

All bolts to have Loctite 243 adhesive applied unless otherwise stated

All bolts to be pen marked once adhesive applied and correct tension added

R0000712E Rotary Trunking Screenshot 2023-05-31 084239.png



Étape 2 - Quality Check

Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not




Étape 3 - Start Wiring loom installation

Wiring loom is started at position 6 as indicated by picture


1 Green and yellow Ethercat system cables route left to connection box 6


2 300 hz power cable and earth cable route to the right to connection box 7


3 Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image

4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive .

5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown

6 Fit M0000025 number ident

Étape 4 - Spindle 6 to 5 connections

From pre made cables, identify the following


24v power cable marked as 6 and 5

Green ethercat cable marked as 6 out - 5 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 Fit M0000025 number ident


Install Wiring loom for Rotary loom Screenshot 2023-05-31 110239.png

Étape 5 - Spindle 5 to 4 connections

24v power cable marked as 5 and 4

Green ethercat cable marked as 5 out - 4 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 Fit M0000025 number ident

Étape 6 - Spindle 4 to 3 connections

24v power cable marked as 4 and 3


Green ethercat cable marked as 4 out - 3 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 110600.png

Étape 7 - Spindle 3 to 2 connections

24v power cable marked as 3 and 2


Green ethercat cable marked as 3 out - 2 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 111216.png

Étape 8 - Spindle 2 to 1 Connections

24v power cable marked as 2 and 1


Green ethercat cable marked as 2 out - 1 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 111624.png

Étape 9 - Spindle 1 to 8 connections

24v power cable marked as 1 and 8


Green ethercat cable marked as 1 out - 8 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 112518.png

Étape 10 - Spindle 8 to 7 connections

24v power cable marked as 8 and 7


Green ethercat cable marked as 8 out - 7 in


1 Install 24v power cable as shown


2 Install green ethercat cable as shown


3 Install 300 hz power cable as shown


4 Attach next D0000291 plate as step 3


5 5 Fit M0000025 number ident

Install Wiring loom for Rotary loom Screenshot 2023-05-31 113011.png

Étape 11 - Fit datum stop pin assembly to spindle plate

1 Assemble D0007990 cylinder anchor and D0007703 datum pin. Use

3mm x 26mm roll pin to secure together

2 Temporary fix to spindle plate with m6 x 20 socket caps


Étape 12 - Fit assembled R axis stop R0000713E

1 Fit r axis limit stop to main assembly . Use 6 off m8 x 40 socket caps with A form washers


...Ensure spindle 1 is 180 degrees away from r axis assembly when mounting. This will ensure full 360 degree of rotation will be possible





Étape 13 - Dowel D0000291 plates in position

Add 4 off 8mm x 24mm dowels to each spindle by hand to start . Use and hammer and drift to drive down dowel until it bottoms out in blind hole



Étape 14 - Add fixings

1 Remove 2 off m8 x 25mm cap heads from each spindle plate

2 Apply adhesive and lay M8 x 25 cap heads in ALL spindle holes ready for fixing

3 Use drill driver with 6mm hex bit to drive all cap heads in. Set clutch to 14

4 Methodically apply final tension to bolt by hand and mark as complete

Commentaires

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