R0015245 Module C support arm alignment : Différence entre versions

[version en cours de rédaction]

Version du 14 mars 2023 à 12:53

Alignment of loading arm assembly

Auteur Gareth Green | Dernière modification 3/04/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

8 heure(s)

Alignment of loading arm assembly

Difficulté

Moyen

Durée

8 heure(s)

Sommaire

1 Introduction
2 Étape 1 - Fitting of Mounting Channel 3
3 Étape 2 - Fitting of Mounting channel 2
4 Étape 3 - Fitting of mounting channel 1
5 Étape 4 - Quality Check Required
6 Étape 5 - Finalising Fixings
7 Étape 6 - Dowel in Position
8 Commentaires

Introduction

procedure for correct alignment of mounting sections to main frame, and relative setting of load arms

parts required

D0015038B 1 off

D0015039B 1 off

D0015257 1 off

Étape 1 - Fitting of Mounting Channel 3

...Check with supervisor for correct handing and orientation of module and parts before commencing fitting

1 Fit mounting channels to frame using m12 Set bolts and A form washers.

Do not add adhesive to bolts at this stage . Do not tension bolts.

2 Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame

3 Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level

4 Tighten bolts to hold in place

Étape 2 - Fitting of Mounting channel 2

1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points

2 Use 2 meter straight edge and level between points indicated

Move channel 2 at the end indicated, to give a level reading

3 Tighten bolts to hold in place

Étape 3 - Fitting of mounting channel 1

1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points

2 Use 2 meter straight edge and level between points indicated

Move channel 1 at the end indicated, to give a level reading

3 Tighten bolts to hold in place

Étape 4 - Quality Check Required

Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor.

Étape 5 - Finalising Fixings

1 Remove Set bolt

2 Add adhesive Loctite 243 to bolt.

3 Refit and tighten

4 Mark head with ink to show completion of fixing

5 Repeat for all M12 fixings holding on mounting sections 1,2 and 3

Zx5 Module C and E support arm alignment 3-iso 4017.jpg

Étape 6 - Dowel in Position

1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total reference detail 1 )

2 Insert 8mm x 24mm spiral pins to 8mm holes

3 Clean drilled areas of swarf and cutting fluid

Zx5 Module C and E support arm alignment roll pin.jpg

Commentaires

en none 0 Draft

@@ Ligne 24 : / Ligne 24 : @@
 {{EPI}}
 {{Tuto Step
-|Step_Title=<translate>Fitment and setting of  Mounting channel 1 , 2 and 3</translate>
+|Step_Title=<translate>Fitting of Mounting Channel 3</translate>
-|Step_Content=<translate>{{Warning|...Check with supervisor for correct handing and orientation of module and parts before commencing fitting}}</translate>
+|Step_Content=<translate>{{Warning|...Check with supervisor for correct handing and orientation of module and parts before commencing fitting}}1  Fit mounting channels to frame using m12  Set bolts and A form washers.
+Do not add adhesive to bolts at this stage . Do not tension bolts.
+Set the first mounting channel to the middle of the adjustment slot at the extreme end of the frame
+Place 2 meter straight edge between indicated points , and raise or lower point b to bring straight edge level with engineers level
+Tighten bolts to hold in place
+<br /></translate>
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+}}
+{{Tuto Step
+|Step_Title=<translate>Quality Check Required</translate>
+|Step_Content=<translate>Once at this stage with mounting channels being set in position,  a quality check is required from a Supervisor.</translate>
+|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_quality-assurance-testing.png
+}}
+{{Tuto Step
+|Step_Title=<translate>Finalising Fixings</translate>
+|Step_Content=<translate>1 Remove Set bolt
+Add adhesive Loctite 243 to bolt.
+Refit and tighten
+Mark head with ink to show completion of fixing
+Repeat  for all M12 fixings holding on mounting sections 1,2 and 3</translate>
+|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_3-iso_4017.jpg
+}}
+{{Tuto Step
+|Step_Title=<translate>Dowel in Position</translate>
+|Step_Content=<translate>1 Drill 8mm Diameter holes in all roll pin holes situated between previous tightened m12 bolts ( 19 off in total  reference detail 1 )
+Insert 8mm x 24mm spiral pins to 8mm holes
+  Clean drilled areas  of swarf and cutting  fluid</translate>
+|Step_Picture_00=Zx5_Module_C_and_E_support_arm_alignment_roll_pin.jpg
 }}
 {{Notes}}
 {{PageLang
+|Language=en
 |SourceLanguage=none
 |IsTranslation=0
-|Language=en
 }}
 {{Tuto Status
 |Complete=Draft
 }}