ZX5 Operator Training Guide

Operator Training Schedule for ZX5

ZX5, Manual

Operator

Walkaround and Identification

Module A – Infeed

Laser measuring

Rear Offcut Array

Infeed Wheel

Module B - Machining Centre

Clamping rollers

Holding clamp

Width measuring

Datum Grip holes

Spindle function and double plunge

Spindle air lock

V notches and Blades

Tooling

Toolbreak sensor

Module C - Outfeed

Function of gripper

Load clear sensors

Module D – Transfer Table

Pop up system - sensor flaps and cylinders

Queue up system

Resetting Transfer table bars

Transfer disable switch

Extraction Entry Doors

Extractor bags

Extractor Filters

Module E – Saw Infeed

Function of gripper

Restarting after blockage

Side access door

Module F – Saw

Opening Door

Zero speed detection

Clamp height adjustment

Printer labels and loading

Control System

Identification of Module Cabinets

Overload Switches on Machining Side

Overload Fuses on Saw side

Stop and Emergency Stop function

Windows 10 Updates - do not switch off during automatic updates

Ensuring connection to a mapped drive

Operation

Switching On / Off

Correct power on procedure

Correct power off procedure

Desktop

Icons

Spanned screen - 2 monitors

Loading Bars

Identification and Orientation

Bar Quantity

Colour identification and picker

Foiled and Coloured bar loading

Piece Counter

Timing Prediction

Width measuring feature

Work Queue

Load batch onto work queue

Deleting / Reorder batches in work queue

Pause / Fastforward Profiles

Reoptimisation options

Saw Queue

Function

Checking transfer table matches

Recovering bar

Delete bar

Unloading Work

Printer Labels

Changing Printer roll

Safety

Location of Estops

Location Of Guard Switches

Recognition of dangerous areas

Common Faults and Recovery

Two sides of machine - separate and dual alarms

Hard reset and Soft reset

Bars doubled up on infeed

Bars doubled up on transfer

Eject not out / home

Saw Cut not up / home

Common areas for missing pieces and offcuts

Restarting machining side after fault - part cut bar

Restarting saw side after fault - part cut bar

Broken Tool

Reporting Faults

Operator Procedures

Daily Maintenance Checklist

Weekly Maintenance Checklist

Identifying need and changing Saw Blade

Identifying need and changing Spindle Cutters and Spindle Menu

Changing Extraction Bags

Changing Extraction Filters

Create backup to external drive

Datum Test

Pos test

Printer: Loading labels

Printer: Width Calibration

Quality Checks

Ensuring Measuring Equipment is fit for purpose

Measuring Length correctly

Measuring operation position

Profile Width measurement - Z profiles

Arrow head position Measurement

V notch Depth

Y notch depth

Datum Test

Pos Test for x axis position

Advanced Procedures

Manual Cuts

Service Tab - Inputs and Outputs

Service Tab - Drives
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Draft