Laser Setup on Flowline/ZX3 for Laser Holes : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
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m (GlennF a déplacé la page Laser setup vers Laser Setup on Flowline/ZX3 for Laser Holes : Machine applicable )
 
(4 révisions intermédiaires par le même utilisateur non affichées)
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|Description=<translate>Laser Setup on Flowline/ZX3</translate>
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|Description=<translate>Laser Setup on Flowline/ZX3 for Laser Holes</translate>
 
|Categories=Operation
 
|Categories=Operation
 
|Difficulty=Medium
 
|Difficulty=Medium
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{{Introduction
 
{{Introduction
−
|Introduction=<translate>How to Setup a  Laser and reciever .
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|Introduction=<translate>'''How to Setup .'''
 +
 
 +
This will Cover the Basic Alignment of the receiver and Sender setup.
 +
 
 +
Focusing the Laser and Setting up the Receiver Sensitivity.
 +
 
 +
Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.
 +
 
 +
 
  
 
<br /></translate>
 
<br /></translate>
 
}}
 
}}
 
{{Materials
 
{{Materials
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|ItemList={{ItemList}}{{ItemList
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|ItemList={{ItemList
 
|Item=Laser Focusing Spanner
 
|Item=Laser Focusing Spanner
 
}}{{ItemList
 
}}{{ItemList
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{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Align Laser sender.</translate>
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|Step_Title=<translate>Ensure Laser Receiver is setup at correct Height</translate>
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|Step_Content=<translate>The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.</translate>
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|Step_Content=<translate>The Protection plate screw holes can be used as a Guide to get the receiver aligned at the right height when the cover is off. Undo the locknuts on Receiver and move up/down as required Keeping the Lens Square to the Laser at all times.</translate>
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|Step_Picture_00=Laser_setup_LS1.jpg
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|Step_Picture_00=Laser_setup_LS3.jpg
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Receiver should be aligned with centre of hole.</translate>
 
|Step_Content=<translate>The laser receiver needs to be as square and as close to the center of the aluminium deflection plate</translate>
 
|Step_Content=<translate>The laser receiver needs to be as square and as close to the center of the aluminium deflection plate</translate>
 
|Step_Picture_00=Laser_setup_LS2.jpg
 
|Step_Picture_00=Laser_setup_LS2.jpg
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Check Path of Laser is Not Blocked and Square to beds.</translate>
−
|Step_Content=<translate>The Protection plate screw holes can be used as a Guide to get the receiver aligned at the right height when the cover is off. Undo the locknuts on Receiver and move up/down as required Keeping the Lens Square to the Laser at all times.
+
|Step_Content=<translate>The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.</translate>
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+
|Step_Picture_00=Laser_setup_LS1.jpg
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<br /></translate>
 
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|Step_Picture_00=Laser_setup_LS3.jpg
 
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Checking Laser for position.</translate>
 
|Step_Content=<translate>Once you are happy that the laser sender and receiver are clean, parallel and you have no deflections place a profile label over the receiver hole and check you have a clear point to the laser and not a large spot with undefined edges.</translate>
 
|Step_Content=<translate>Once you are happy that the laser sender and receiver are clean, parallel and you have no deflections place a profile label over the receiver hole and check you have a clear point to the laser and not a large spot with undefined edges.</translate>
 
|Step_Picture_00=Laser_setup_LS4.jpg
 
|Step_Picture_00=Laser_setup_LS4.jpg
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Adjusting Laser Focus</translate>
 
|Step_Content=<translate>The laser clarity can be adjusted using the spanner supplied, keep turning Clockwise or Anticlockwise until a Very Clear Red Dot of approx 1mm Diameter is shown on Paper in front of receiver hole.
 
|Step_Content=<translate>The laser clarity can be adjusted using the spanner supplied, keep turning Clockwise or Anticlockwise until a Very Clear Red Dot of approx 1mm Diameter is shown on Paper in front of receiver hole.
  
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Adjusting Receiver sensitivity</translate>
 
|Step_Content=<translate>Finally the laser receiver sensitivity needs to be checked. Unscrew the adjusting screw (AntiClockwise) until the GREEN Led  goes RED. .
 
|Step_Content=<translate>Finally the laser receiver sensitivity needs to be checked. Unscrew the adjusting screw (AntiClockwise) until the GREEN Led  goes RED. .
  
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}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate></translate>
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|Step_Title=<translate>Other</translate>
 
|Step_Content=<translate>As for software there are a few more things to think about.
 
|Step_Content=<translate>As for software there are a few more things to think about.
  
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* Multihead
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*Multihead
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** Z axis position of the Laser Hole files.
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**Z axis position of the Laser Hole files.
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** Laser Holes getting done as slots for bent profiles.
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**Laser Holes getting done as slots for bent profiles.
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** Speed control to keep slots/holes Clean.
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**Speed control to keep slots/holes Clean.
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* Saw
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*Saw
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** Good Drive tuning, need following error of +/- 0.1mm on speed of 300mm/sec
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**Good Drive tuning, need following error of +/- 0.1mm on speed of 300mm/sec
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** Laser hole Size Parameter - Should be 10mm
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**Laser hole Size Parameter - Should be 10mm
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** Laser hole Tolerance should be no more than 1.2 (10-1.2=8.8mm)
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**Laser hole Tolerance should be no more than 1.2 (10-1.2=8.8mm)
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** Drive speeds/Acceleration/Deceleration,etc
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**Drive speeds/Acceleration/Deceleration,etc
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** Blower for Laser holes.</translate>
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**Blower for Laser holes.</translate>
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
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|Language=en
 
 
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{{Tuto Status
 
{{Tuto Status
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|Complete=Published
 
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Version actuelle datée du 27 mars 2020 à 11:09

Laser Setup on Flowline/ZX3 for Laser Holes

Auteur avatarStuga Engineer | Dernière modification 27/03/2020 par Stuga Engineer en cours de rédaction

Difficulté
Moyen
Durée
30 minute(s)

Laser Setup on Flowline/ZX3 for Laser Holes

Difficulté
Moyen
Durée
30 minute(s)

Introduction

How to Setup .

This will Cover the Basic Alignment of the receiver and Sender setup.

Focusing the Laser and Setting up the Receiver Sensitivity.

Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.



Pièces et outils

Laser Focusing Spanner
Item-Laser Focusing Spanner IMG 1265.jpg
9mm spanner supplied with B0000360
Spanner 24mm
Item-Spanner 24mm 55726 5055MM.jpg
Open ended spanner 24mm
Spanner 24mm
Item-Spanner 24mm 55726 5055MM.jpg
Open ended spanner 24mm

Étape 1 - Ensure Laser Receiver is setup at correct Height

The Protection plate screw holes can be used as a Guide to get the receiver aligned at the right height when the cover is off. Undo the locknuts on Receiver and move up/down as required Keeping the Lens Square to the Laser at all times.

Laser setup LS3.jpg



Étape 2 - Receiver should be aligned with centre of hole.

The laser receiver needs to be as square and as close to the center of the aluminium deflection plate

Laser setup LS2.jpg



Étape 3 - Check Path of Laser is Not Blocked and Square to beds.

The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.

Laser setup LS1.jpg



Étape 4 - Checking Laser for position.

Once you are happy that the laser sender and receiver are clean, parallel and you have no deflections place a profile label over the receiver hole and check you have a clear point to the laser and not a large spot with undefined edges.

Laser setup LS4.jpg



Étape 5 - Adjusting Laser Focus

The laser clarity can be adjusted using the spanner supplied, keep turning Clockwise or Anticlockwise until a Very Clear Red Dot of approx 1mm Diameter is shown on Paper in front of receiver hole.


Laser setup LS5.jpg



Étape 6 - Adjusting Receiver sensitivity

Finally the laser receiver sensitivity needs to be checked. Unscrew the adjusting screw (AntiClockwise) until the GREEN Led goes RED. .

Then turn screw (Clockwise) until RED Led goes back to GREEN then turn a further 5 full turns the same way, the receiver sensitivity is now set

Laser setup LS6.jpg



Étape 7 - Other

As for software there are a few more things to think about.

  • Multihead
    • Z axis position of the Laser Hole files.
    • Laser Holes getting done as slots for bent profiles.
    • Speed control to keep slots/holes Clean.
  • Saw
    • Good Drive tuning, need following error of +/- 0.1mm on speed of 300mm/sec
    • Laser hole Size Parameter - Should be 10mm
    • Laser hole Tolerance should be no more than 1.2 (10-1.2=8.8mm)
    • Drive speeds/Acceleration/Deceleration,etc
    • Blower for Laser holes.

Commentaires

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