| [version en cours de rédaction] | [version en cours de rédaction] |
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|Tags=ZX5, Improvement, Enhancement | |Tags=ZX5, Improvement, Enhancement | ||
}} | }} | ||
| − | <translate | + | <translate> |
| − | <br /> | + | A video of the machine in production can be seen here https://vimeo.com/279288374<br /> |
=Mechanical Enhancements= | =Mechanical Enhancements= | ||
| − | ==V Notch Heads== | + | ==Twin V Notch Heads== |
| + | Four dedicated, direct drive motors are used to power 4 V notch blades. The arrangement allows a front or rear V notch to be cut in one pass, as opposed to two passes (as on older Stuga machines). This reduces the cycle time of all V notch operations. Y notches are now carried out on the saw side of the machine (see Y Drive) | ||
==Tru-loc Gripper System== | ==Tru-loc Gripper System== | ||
| + | {{#annotatedImageLight:Fichier:ZX5 Improvements and Upgrades Annotation 2019-09-26 141442.jpg|0=400px|hash=|jsondata=|mediaClass=Image|type=frameless|align=right|src=https://stuga.dokit.app/images/c/cd/ZX5_Improvements_and_Upgrades_Annotation_2019-09-26_141442.jpg|href=./Fichier:ZX5 Improvements and Upgrades Annotation 2019-09-26 141442.jpg|resource=./Fichier:ZX5 Improvements and Upgrades Annotation 2019-09-26 141442.jpg|caption=|size=400px}}A dual-tooth fixed gripper design accurately and reliably locates into the profile | ||
| + | <br /> | ||
| + | |||
| + | * Tapered pins on both sides of machine ensure an accurate and reliable datum | ||
| + | * 2 holes and pins are used to cover all profile types - this eliminates the need for a "G" axis sideways movement on the gripper | ||
| + | * Elininates gripper slip | ||
| + | * Allows a more dynamic acceleration and deceleration on all x axis movements, therefore improving cycle time | ||
| + | |||
| + | |||
| + | |||
| + | {{#annotatedImageLight:Fichier:ZX5 Improvements and Upgrades Annotation 2019-09-26 1414421.jpg|0=400px|hash=|jsondata=|mediaClass=Image|type=none|align=left|src=https://stuga.dokit.app/images/8/8b/ZX5_Improvements_and_Upgrades_Annotation_2019-09-26_1414421.jpg|href=./Fichier:ZX5 Improvements and Upgrades Annotation 2019-09-26 1414421.jpg|resource=./Fichier:ZX5 Improvements and Upgrades Annotation 2019-09-26 1414421.jpg|caption=|size=400px}} | ||
==Roller beds== | ==Roller beds== | ||
| + | |||
| + | * All profile slideways on both sides of machine consist of roller beds | ||
| + | |||
| + | * Profile slides with negligiblke friction | ||
| + | * No marking of profile on base | ||
| + | * Rollers lift and place profile onto transfer conveyors, reducing both profile marking and possibility of profile "tipping" | ||
| + | * Allows a more dynamic acceleration and deceleration on all x axis movements, therefore improving cycle time | ||
| + | |||
==Y Drive for Y notching== | ==Y Drive for Y notching== | ||
| − | == Quad Plunge == | + | ==Quad Plunge== |
==Spindle Motor Control== | ==Spindle Motor Control== | ||
=Software Enhancements= | =Software Enhancements= | ||
| + | |||
| + | ==Laser Length Measuring== | ||
==Production Reports== | ==Production Reports== | ||
Version du 26 septembre 2019 à 14:28
This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5
A video of the machine in production can be seen here https://vimeo.com/279288374
Mechanical Enhancements
Twin V Notch Heads
Four dedicated, direct drive motors are used to power 4 V notch blades. The arrangement allows a front or rear V notch to be cut in one pass, as opposed to two passes (as on older Stuga machines). This reduces the cycle time of all V notch operations. Y notches are now carried out on the saw side of the machine (see Y Drive)
Tru-loc Gripper System
A dual-tooth fixed gripper design accurately and reliably locates into the profile
- Tapered pins on both sides of machine ensure an accurate and reliable datum
- 2 holes and pins are used to cover all profile types - this eliminates the need for a "G" axis sideways movement on the gripper
- Elininates gripper slip
- Allows a more dynamic acceleration and deceleration on all x axis movements, therefore improving cycle time
Roller beds
- All profile slideways on both sides of machine consist of roller beds
- Profile slides with negligiblke friction
- No marking of profile on base
- Rollers lift and place profile onto transfer conveyors, reducing both profile marking and possibility of profile "tipping"
- Allows a more dynamic acceleration and deceleration on all x axis movements, therefore improving cycle time
Y Drive for Y notching
Quad Plunge
Spindle Motor Control
Software Enhancements
Laser Length Measuring
Production Reports
Drive Obsolescence
Draft
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