|
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| (6 révisions intermédiaires par le même utilisateur non affichées) |
| Ligne 5 : |
Ligne 5 : |
| | |Categories=Production | | |Categories=Production |
| | |Difficulty=Medium | | |Difficulty=Medium |
| − | |Duration=6 | + | |Duration=8 |
| | |Duration-type=hour(s) | | |Duration-type=hour(s) |
| | }} | | }} |
| | {{Introduction | | {{Introduction |
| − | |Introduction=<translate><u>'''Tools Required'''</u> | + | |Introduction=<translate>19/09/2025 |
| | | | |
| | | | |
| − | Standard spanner set
| + | Moved to Confluance |
| | | | |
| − | Standard hex key set
| |
| | | | |
| − | Tape measure
| + | Click [https://stuga-ltd.atlassian.net/wiki/external/MjM0NmI0YzNjOGFhNGVlNGJmMmVjODc0MjIzODFmZTY Here]</translate> |
| − | | |
| − | Wire line
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| − | | |
| − | Pneumatic cylinder setting jig
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| − | | |
| − | | |
| − | <u>'''Parts Required'''</u>
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| − | | |
| − | | |
| − | R0015288 Bench Assemble Transfer slid units and cylinder rails
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| − | | |
| − | R0015093 Bench Assemble Transfer Beam</translate>
| |
| | }} | | }} |
| | {{Materials}} | | {{Materials}} |
| | {{EPI}} | | {{EPI}} |
| | {{Tuto Step | | {{Tuto Step |
| − | |Step_Title=<translate>Unless otherwise stated</translate> | + | |Step_Title=<translate></translate> |
| − | |Step_Content=<translate>Use Loctite 243 on all fasteners
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| − | | |
| − | Use Loctite 572 on all threaded pneumatic connection
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| − | | |
| − | Pen mark all fasteners to show finalised</translate>
| |
| − | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Position pre built cylinder rails</translate>
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| − | |Step_Content=<translate>Position Cylinder rail onto transfer beam as shown</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082627.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Adjust delrin wheels front</translate>
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| − | |Step_Content=<translate>Remove safety bolt stop from cylinder rails
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| − | | |
| − | Adjust delrin wheels on section shown
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| − | | |
| − | | |
| − | Ensure to use [[Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly
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| − | | |
| − | <br />{{Warning|...Ensure M5 locking nuts are correctly tensioned when set}}<br /></translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082956.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Adjust Delrin wheels Rear</translate>
| |
| − | |Step_Content=<translate>Adjust delrin wheels on section shown
| |
| − | | |
| − | | |
| − | Ensure to use [[Spécial:AjouterDonnées/Tutorial/Setting Delrin Transfer Table Wheel Tension|Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly
| |
| − | | |
| − | <br />{{Warning|......Ensure M5 locking nuts are correctly tensioned when set}}<br /></translate>
| |
| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_083259.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Check all fasteners</translate>
| |
| − | |Step_Content=<translate>Check all fasteners are correctly tensioned
| |
| − | | |
| − | | |
| − | Ensure all delrin wheels are correctly set and all fasteners on delrin wheels are tensioned to final tension</translate>
| |
| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Check movement</translate>
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| − | |Step_Content=<translate>Ensure cylinder rail is free moving along transfer beam</translate>
| |
| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Cylinder heights checked</translate>
| |
| − | |Step_Content=<translate>All cylinders should be checked for correct height position in regards to top face of transfer arms
| |
| − | | |
| − | | |
| − | All cylinders should be below the top face of the transfer arm
| |
| − | | |
| − | | |
| − | Check with 2 meter straight edge over tops of transfer arms</translate>
| |
| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080035.png
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| − | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080531.png
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| − | 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| − | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080538.png
| |
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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Set rack meshing</translate>
| |
| − | |Step_Content=<translate>Mesh requires setting between slider unit and drive pinion
| |
| − | | |
| − | It is vital that the correct drive meshing is achieved.
| |
| − | | |
| − | Complete the following steps to mesh pinion and drive correctly</translate>
| |
| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
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| − | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
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| − | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Caution</translate>
| |
| − | |Step_Content=<translate><br />{{Warning|...In the following steps, do not rotate the main drive shaft. All the meshing can be achieved by repositioning drive pinion allowing individual rack assemblies to be aligned}}</translate>
| |
| − | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Start setup on Cylinder rail 1</translate>
| |
| | |Step_Content=<translate></translate> | | |Step_Content=<translate></translate> |
| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Set rack mesh 1</translate>
| |
| − | |Step_Content=<translate>1 Slide drive pinion away from rack , this pinion shou. be loose and free moving
| |
| − |
| |
| − |
| |
| − | 2 Move cylinder rail to position shown
| |
| − |
| |
| − |
| |
| − | 3 Slide Pinion into position under drive rack
| |
| − |
| |
| − |
| |
| − | 4 Adjust Backlash between rack and pinion to give no more than 1mm movement</translate>
| |
| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_161149.png
| |
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Set Rack mesh point 2</translate>
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| − | |Step_Content=<translate>Repeat step 10 but with rack in position shown</translate>
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Repeat steps 10 and 11</translate>
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| − | |Step_Content=<translate>Repeat steps 10 and 11 for remain 7 off cylinder rails 2-8</translate>
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Align Cylinders to Hepco</translate>
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| − | |Step_Content=<translate>Set cylinder rails to hepco rail by completing the following steps
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| − |
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| − |
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| − | 1 Set cylinder rails 1 and 8 to same measurement to hepco beam, using same technique of sliding drive pinion out of the way to enable movement
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| − |
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| − |
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| − | 2 For finer tuning of position, Use slots in rack mounting and drive gear position to adjust</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png
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| − | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155445.png
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| − | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png
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| − | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":800,"height":619,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.75,"scaleY":0.75,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/thumb/2/23/R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png/800px-R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":238,"top":191,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":464,"width":600}
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| − | |Step_Picture_03=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165136.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Attach pneumatic jig</translate>
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| − | |Step_Content=<translate>Attach pneumatic jig to cylinders , to enable cylinder pistons to be extended</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Set wire line</translate>
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| − | |Step_Content=<translate>Set wire line between set cylinders 1 and 8</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Adjust cylinder rails 2-7</translate>
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| − | |Step_Content=<translate>Using the same method, position the remaining cylinder assemblies to the wire line</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_164425.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Quality check</translate>
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| − | |Step_Content=<translate>Double check setting by measuring from cylinder piston to hepco rail on each cylinder assembly
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| − |
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| − |
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| − | All measurements should be the same -+ 0.5mm</translate>
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| − | |Step_Picture_00=R0008013_Clacker_assembly_quality.png
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| − | |Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_163816.png
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| − | |Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165136.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Finalise drive pinions</translate>
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| − | |Step_Content=<translate>Remove, apply adhesive and finalise 2 off M6 grubscrew per each drive pinion</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_161149.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Add Hard stops</translate>
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| − | |Step_Content=<translate>Fit hard stop assemblies once alignment is set
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| − |
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| − |
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| − | Fasteners and size required</translate>
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| − | |Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-20_165122.png
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| − | 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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Quality sign off</translate>
| |
| − | |Step_Content=<translate>Sign off Required for all alignment settings</translate>
| |
| − | |Step_Picture_00=R0008013_Clacker_assembly_quality.png
| |
| | }} | | }} |
| | {{Notes}} | | {{Notes}} |
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