R0015292 Install Cylinder Rails and Align : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_081130.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":... »)
(Balise : Remplacé)
 
(10 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
|Duration=6
+
|Duration=8
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>
+
|Introduction=<translate>19/09/2025
  
  
Standard spanner set
+
Moved to Confluance
  
Standard hex key set 
 
  
 
+
Click [https://stuga-ltd.atlassian.net/wiki/external/MjM0NmI0YzNjOGFhNGVlNGJmMmVjODc0MjIzODFmZTY Here]</translate>
<u>'''Parts Required'''</u>
 
 
 
 
 
R0015288  Bench Assemble Transfer slid units and cylinder rails
 
 
 
R0015093 Bench Assemble Transfer Beam</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
+
|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
+
|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Position pre built cylinder rails</translate>
 
|Step_Content=<translate>Position Cylinder rail  onto transfer beam as shown</translate>
 
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082627.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Adjust delrin wheels front</translate>
 
|Step_Content=<translate>Adjust delrin wheels on section shown
 
 
 
 
 
Ensure to use [[Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly
 
 
 
<br />{{Warning|...Ensure M5 locking nuts are correctly tensioned when set}}<br /></translate>
 
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_082956.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Adjust Delrin wheels Rear</translate>
 
|Step_Content=<translate>Adjust delrin wheels on section shown
 
 
 
 
 
Ensure to use [[Spécial:AjouterDonnées/Tutorial/Setting Delrin Transfer Table Wheel Tension|Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly
 
 
 
<br />{{Warning|......Ensure M5 locking nuts are correctly tensioned when set}}<br /></translate>
 
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-10-30_083259.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Check all fasteners</translate>
 
|Step_Content=<translate>Check all fasteners are correctly tensioned
 
 
 
 
 
Ensure all delrin wheels are correctly set and all fasteners on delrin wheels  are tensioned to final tension</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Check movement</translate>
 
|Step_Content=<translate>Ensure cylinder rail is free moving along transfer beam</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Cylinder heights checked</translate>
 
|Step_Content=<translate>All cylinders should be checked for correct height position in regards to top face of transfer arms
 
 
 
 
 
All cylinders should be below the top face of the transfer arm
 
 
 
 
 
Check with 2 meter straight edge over tops of transfer arms</translate>
 
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080035.png
 
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080531.png
 
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1370,"height":712,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.44,"scaleY":0.44,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e6/R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080531.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":418.57,"top":263.88,"width":207.95,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.32,"scaleY":1.32,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Top of ALL cylinders must be below face 1","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":436.5,"top":177,"width":107,"height":90,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-53.5,"x2":53.5,"y1":45.00164184691687,"y2":-45.00164184691687,"x2a":43.34426239999027,"y2a":-26.005300257027812,"x2b":33.0449199517936,"y2b":-38.24962731631426},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":383,"top":222,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":490,"top":132,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":180,"top":96,"width":50,"height":66,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-25,"x2":25,"y1":-33.00120402107237,"y2":33.00120402107237,"x2a":19.299948218998445,"y2a":12.228399451301318,"x2b":6.546304179432633,"y2b":21.889898491928886},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":155,"top":63,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":205,"top":129,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":133,"top":38,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":312,"width":600}
 
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080538.png
 
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1444,"height":757,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.42,"scaleY":0.42,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/cd/R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-08_080538.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":479.14,"top":108.14,"width":139,"height":139,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":69.49848527143492,"ry":69.49848527143492}],"height":315,"width":600}
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Align Cylinders to Hepco</translate>
 
|Step_Content=<translate>Set cylinder rails to hepco rail
 
 
 
 
 
Set all cylinder rails to same measurement to hepco beam
 
 
 
 
 
Use slots in rack mounting and drive gear position to adjust</translate>
 
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155445.png
 
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1102,"height":702,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.54,"scaleY":0.54,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d6/R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155445.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":223.5,"top":126.5,"width":189,"height":81,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-94.5,"x2":94.5,"y1":-40.50120687835578,"y2":40.50120687835578,"x2a":79.2686181285829,"y2a":25.26949632809037,"x2b":72.96575067913561,"y2b":39.975748805002965},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":129,"top":86,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":318,"top":167,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":124.5,"top":85,"width":1,"height":80,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-0.5,"x2":0.5,"y1":40.001191978622984,"y2":-40.001191978622984},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":124,"top":125,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":125,"top":45,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586}],"height":382,"width":600}
 
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155705.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Set rack meshing</translate>
 
|Step_Content=<translate>Mesh requires setting between slider unit and drive pinion
 
 
 
1 It is vital that the correct drive meshing is achieved.
 
 
 
2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained.
 
 
 
3 This need to be checked at all points of travel as shown</translate>
 
|Step_Picture_00=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155808.png
 
|Step_Picture_01=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155822.png
 
|Step_Picture_02=R0015292_Install_Cylinder_Rails_and_Align_Screenshot_2023-11-07_155828.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Add Hard stops</translate>
 
|Step_Content=<translate>Fit hard stop assemblies once alignment is set</translate>
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Quality sign off</translate>
 
|Step_Content=<translate>Sign off Required for all alignment settings</translate>
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 18 septembre 2025 à 14:07

Auteur avatarGareth Green | Dernière modification 18/09/2025 par Gareth Green en cours de rédaction

Details for mounting cylinder rails to transfer beams

Difficulté
Moyen
Durée
8 heure(s)

Introduction

19/09/2025


Moved to Confluance


Click Here

Étape 1 -

Commentaires

Draft