R0015279 Align Backfences : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015279_Align_Backfences_Screenshot_2023-07-14_140401.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version... »)
(Balise : Remplacé)
 
(2 révisions intermédiaires par le même utilisateur non affichées)
Ligne 9 : Ligne 9 :
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate><u>'''Tools Required'''</u>
+
|Introduction=<translate>17/09/2025
  
  
Standard hex key set
+
Moved to Confluance
  
Standard spanner set
 
  
Wire Line setting equipment
+
Click [https://stuga-ltd.atlassian.net/wiki/external/YTM4MDMyYWE3YjM3NDZiODg4ZGI0MDE4MzZkNTQ0MGE Here]</translate>
 
 
600mm rule
 
 
 
Workshop Gripper setting jig
 
 
 
2 meter straight edge 
 
 
 
 
 
 
 
<u>'''Parts Required'''</u>
 
 
 
 
 
Fitted and Levelled roller bed assemblies</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
+
|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
+
|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Quality check</translate>
 
|Step_Content=<translate>It is vital that the backfences are square to the rollers on the roller table assemblies.
 
 
 
 
 
If backfences are not square, varying readings will be encountered when setting back fence alignment
 
 
 
 
 
To  check
 
 
 
 
 
Make sure backfence is secured to roller bed assembly
 
 
 
 
 
Use gripper setting jig and place on blue rollers, and push up to back fence
 
 
 
 
 
Backfence should be touching jig at top and bottom point.  If not, back fence can be manipulated by hand to ensure it sits in a square position in relation gto the setting jig. 
 
 
 
 
 
This check MUST be done before backfence alignment</translate>
 
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Set position 1</translate>
 
|Step_Content=<translate>Set backfence position 1 to have a gap of 3mm at the indicated point</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121017.png
 
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|Step_Picture_01=R0015279_Align_Backfences_Screenshot_2023-10-30_121146.png
 
|Step_Picture_02=R0015279_Align_Backfences_Screenshot_2023-10-30_121343.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Measure Position 1</translate>
 
|Step_Content=<translate>Take measurement at indicated point</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121506.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Set position 10</translate>
 
|Step_Content=<translate>Set position 10 to measure taken in previous step from position 1
 
 
 
 
 
Tolerance -+ 0.5mm</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121700.png
 
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1663,"height":885,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.36,"scaleY":0.36,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/2/2b/R0015279_Align_Backfences_Screenshot_2023-10-30_121700.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":464.25,"top":163.25,"width":55.01,"height":55.01,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":27.503842623844022,"ry":27.503842623844022},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":304.32,"top":264.44,"width":102.57,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.83,"scaleY":2.83,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Position 10","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":319,"width":600}
 
|Step_Picture_01=R0015279_Align_Backfences_Screenshot_2023-10-30_121718.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Add wire line to backfences</translate>
 
|Step_Content=<translate>Fit wire line to backfences to span all</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121700.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Ensure only positions 1 and 10 are contacting</translate>
 
|Step_Content=<translate>Ensure all positions of backfences except 1 and 10 are not touching wire line</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121700.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Adjust each backfence</translate>
 
|Step_Content=<translate>Individually adjust each backfence to be less than 0.5mm  from wireline but not touching</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121700.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Finalise alignment</translate>
 
|Step_Content=<translate>The first 2 meter section of backfences from position 1 should now be fine tuned with a 2 meter straight edge
 
 
 
 
 
Position 2 meter straight edge against indicated points</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_123243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Quality /alignment check</translate>
 
|Step_Content=<translate>Use steel rule to measure each backfence position from hepco rail
 
 
 
 
 
Measurement taken in step 3 should indicated at all backfences if set correctly .
 
 
 
<br />Tolerance -+ 0.5mm</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Back fence height quality check</translate>
 
|Step_Content=<translate>Backfence height needs to be checked in the roller lowered position.
 
 
 
 
 
To do this
 
 
 
 
 
1 Remove air from cylinders to allow rollers to drop
 
 
 
 
 
2 Use 2 meter straight edge to span between transfer arms
 
 
 
 
 
3 drag straight edge over backfences, straight edge should not touch backfence at any point
 
 
 
 
 
4 Check this on all roller beds on module E</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Gripper position setting</translate>
 
|Step_Content=<translate>Gripper position requires setting now that back fences are aligned
 
 
 
 
 
The following steps should be followed for correct alignment</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_122707.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Use setting jig</translate>
 
|Step_Content=<translate>Ensure setting jig is set against position 1 backfences
 
 
 
 
 
Ensure setting jig is orientated correctly , correct offset of holes towards backfence</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_122707.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Adjust gripper</translate>
 
|Step_Content=<translate>Adjust gripper on mounting arms to align gripper teeth with setting jig
 
 
 
 
 
Ensure that when adjusting , gripper remains parallel to hepco beam . Check this by measuring the indicated points</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_133928.png
 
|Step_Picture_01=R0015279_Align_Backfences_Screenshot_2023-10-30_134109.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Check all positions</translate>
 
|Step_Content=<translate>Once gripper position is set at position 1, it should be checked at all backfences for consistency
 
 
 
 
 
Report any discrepancy to supervisor</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_121700.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Finalise all fasteners</translate>
 
|Step_Content=<translate>Double check all fasteners used for adjustment have loctite 243, final tension applied and pen marked
 
 
 
 
 
'''<u>Supervisor sign off required at this stage</u>'''</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit channel bars</translate>
 
|Step_Content=<translate>Fit Black take up pads D0008288 and D0015742 using ?what? fasteners</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-11-22_081950.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Set channel Bar position</translate>
 
|Step_Content=<translate>Channel bar positions now need to be set relative to new gripper position</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_134540.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Position gripper</translate>
 
|Step_Content=<translate>Position gripper in front cylinder assembly for channel bar
 
 
 
 
 
Adjust base of cylinder so that there is a 3mm gap present between gripper and channel bar, when cylinder is fully extended</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_134901.png
 
|Step_Picture_01=R0015279_Align_Backfences_Screenshot_2023-10-30_134928.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Adjust each swivel assembly</translate>
 
|Step_Content=<translate>Move gripper to each swivel assembly and adjust base to ensure 3mm gap when cylinder is fully extended
 
 
 
 
 
Repeat setting process for all swivel arms ( 4 off in total )</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_135129.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Adjust bump stop</translate>
 
|Step_Content=<translate>Adjust bump stop so it makes correctly when cylinder is retracted
 
 
 
<br />{{Warning|...Ensure the bump stop strikes in the position shown on the connection block in the photo}}<br /></translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-10-30_135001.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Set height of channel bar</translate>
 
|Step_Content=<translate>Channel bar should be checked at all swivel points for the correct height setting
 
 
 
 
 
Adjust height of assemblies to set indicated height to 3-4mm
 
 
 
 
 
Ensure all measurements are consistent at adjustable points</translate>
 
|Step_Picture_00=R0015279_Align_Backfences_Screenshot_2023-11-08_093609.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Check clearance</translate>
 
|Step_Content=<translate>Fully extend  channel cylinder
 
 
 
 
 
Move gripper along entire axis
 
 
 
 
 
3mm gap between channel bar and gripper should remain consistent at all points
 
 
 
 
 
'''<u>Supervisor sign off required at this point</u>'''</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fastener check</translate>
 
|Step_Content=<translate>Check that all fasteners are correctly tensioned, have had Loctite 243 applied and are pen marked</translate>
 
|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 17 septembre 2025 à 15:36

Auteur avatarGareth Green | Dernière modification 17/09/2025 par Gareth Green en cours de rédaction

Procedure for correct alignment of module E back fences and channel bar

Difficulté
Difficile
Durée
5 heure(s)

Introduction

17/09/2025


Moved to Confluance


Click Here

Étape 1 -

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