R0015060 Bench Assemble Flapper Beam : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_135928.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"imag... »)
(Balise : Remplacé)
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
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|Duration=2
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|Duration=3
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>17/09/2025
  
  
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Standard hex key set
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Moved to Confluance
  
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Tape measure 
 
  
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Steel rule 
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Click [https://stuga-ltd.atlassian.net/wiki/external/NGUzYjA1NWQ5Y2UxNDUwM2E2YjYxNzNjMjEwMDZmMzU Here]</translate>
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Engineers square 
 
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'''<u>Parts Required</u>'''
 
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B0001099 Bush flange 10 i/d 12 o/d x 14
 
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C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
 
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D0010167 Ethercat Mount Plate x 1
 
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D0015353 Sensor Flapper Pivot x 8
 
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D0015355 Sensor Flapper Plate (312)  x 6
 
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D0015357 Sensor Flapper Plate (270) x 1
 
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D0015363 Sensor Flapper Support Transfer x 1
 
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E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn  x 7
 
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F0000537 dowel pin 10 x 40  x 8
 
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M0001016 Angle 74 x 38 x 2
 
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M0001209 Bracket m8 proximity sensor bracket 90 deg  x 7
 
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'''<u>Fastener list</u>'''
 
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M5 x 6 Grubscrew kcp  8 off
 
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10mm x 40 dowel 8 off
 
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M6 x 20 socket cap 8 off
 
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M5 D nut 14 off
 
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M6 D nut 10 off
 
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M8 D nuts 8 off
 
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M5 A form washer 7 off
 
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M5 x 10 socket cap 7 off
 
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M5 x 10 button socket 7 off
 
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M3 x 20 panhead 2 off
 
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M6 x 16 socket cap 2 off
 
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M6 A form washer 2 off
 
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M8 x 20 socket cap 8 off
 
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M8 heavy motor plate washer 8 off
 
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Cable tie bases 7 off
 
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<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use Loctite 570 on all threaded pneumatic connections
 
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Pen mark all bolts when finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Quality check</translate>
 
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|Step_Content=<translate>Check components
 
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Remove protective film from sensor flappers
 
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D0015355 Sensor Flapper Plate (312)  x 6
 
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D0015357 Sensor Flapper Plate (270) x 1
 
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1  Ensure indicated have a radius on the indicated faces and are smooth and burr free
 
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2 Ensure apex is flattened off, use linisher if required. This step is required to enable correction function of paddles</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_140957.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble Maytec frame</translate>
 
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|Step_Content=<translate>Assemble frame as shown, using fittings supplied with D0015363 Maytec frame kit 
 
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Set leg 1 to 405mm
 
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Set leg 2 to 305mm</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_151709.png
 
−
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152101_-_Copy.png
 
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|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152122_-_Copy.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit bushes</translate>
 
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|Step_Content=<translate>Use vice to Fit  B0001099 Bush flange 10 i/d 12 o/d x 14  into D0015355 Sensor Flapper Plate (312)  x 6 and D0015357 Sensor Flapper Plate (270) x 1 as shown</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152408.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":755,"height":655,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.79,"scaleY":0.79,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/aa/R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152408.png","filters":[]}],"height":521,"width":600}
 
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152420.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit 1st Pivot</translate>
 
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|Step_Content=<translate>Fit 1st D0015353 Sensor Flapper Pivot as shown setting flush with end of mounting bar. D nut will extend slightly beyond mounting bar, this is normal.
 
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Fix with F0000299 m6 d nut and M6 x 20 socket cap</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152712.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":962,"height":779,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.62,"scaleY":0.62,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9a/R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152712.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":338,"top":288,"width":66.69,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"405MM ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":101.79,"top":242.79,"width":138.29,"height":138.29,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":69.14505769705255,"ry":69.14505769705255}],"height":486,"width":600}
 
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152720.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Add dowel</translate>
 
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|Step_Content=<translate>Fit F0000537 dowel pin 10 x 40 as shown, leaving 5mm of protrusion
 
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−
Secure with M5 x 6 kcp grubscrew</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152845.png
 
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152955.png
 
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}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Fit 1st plate</translate>
 
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|Step_Content=<translate>1    Position as shown smaller  D0015357 Sensor Flapper Plate
 
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2  Captivate with pivot block and dowel as shown, using same fixings as                    previous pivot block . Ensure dowel sits central in pivot block.
 
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3  Ensure sensor plate is free to move in the direction shown when fitted. 
 
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−
Sensor flapper should fall and return to its original position under its own  weight.
 
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−
Leave as minimal gap as possible between pivot blocks and sensor plate
 
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−
Ensure sensor plate drops back under its own weight
 
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<br /></translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153420.png
 
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153405.png
 
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|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153405.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit 2nd plate</translate>
 
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|Step_Content=<translate>Fit D0015355 Sensor Flapper Plate (312) and fix with same method as previous steps
 
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<br />{{Warning|...Ensure mounting blocks are fitted square to enable correct operation of flapper plates}}
 
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<br /></translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143819.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Repeat for remaining plates</translate>
 
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|Step_Content=<translate>Fit remaining 5 plates in the same method as shown</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143717.png
 
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143624.png
 
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|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143559.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit sensors</translate>
 
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|Step_Content=<translate>Ensure sensors are fitted to the correct side of the sensor paddles.  Sensors should be fitted to the radius side as shown 
 
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1  Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown
 
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−
Use M5 fat D nut, M5 x 10 socket cap and A form washer to secure
 
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−
2  Fit 7 off E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn as shown .
 
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−
3  Set sensor gap to 5mm
 
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With the sensor plate fully depressed in the direction shown, set sensor so 5mm gap is present
 
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4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-10-09_153249.png
 
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_073717.png
 
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|Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_073753.png
 
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|Step_Picture_03=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_074501.png
 
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−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fit tie bases</translate>
 
−
|Step_Content=<translate>Fit  Cable tie bases using M5 x 10 button sockets an M5 fat D nuts at the positions shown
 
−
 
 
−
 
 
−
(cables shown are fitted at a later stage)</translate>
 
−
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|Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_075438.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble and mount Ethercat box</translate>
 
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|Step_Content=<translate>1  Assemble C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO onto D0010167 Ethercat Mount Plate x 1 as shown using M3 x 20 pan head fasteners
 
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2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of 600mm from indicated face to edge of ethercat box</translate>
 
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|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_075656.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit support angles</translate>
 
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|Step_Content=<translate>Fit 2 off M0001016 Angle 74 x 38 as shown
 
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−
 
 
−
Fasten with M8 Fat D nut, M8 x 20 socket cap and Heavy M8 motor plate washers</translate>
 
−
|Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-11-16_125033.png
 
−
}}
 
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{{Tuto Step
 
−
|Step_Title=<translate>Quality check</translate>
 
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|Step_Content=<translate>Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised</translate>
 
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|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 17 septembre 2025 à 15:16

Bench assembly details for sensor rail

Auteur avatarGareth Green | Dernière modification 17/09/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
3 heure(s)

Bench assembly details for sensor rail

Difficulté
Moyen
Durée
3 heure(s)

Introduction

17/09/2025


Moved to Confluance


Click Here

Étape 1 -

Commentaires

Draft

Récupérée de « https://stuga.dokit.app/w/index.php?title=R0015060_Bench_Assemble_Flapper_Beam&oldid=15671 »
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