|
|
| (8 révisions intermédiaires par 2 utilisateurs non affichées) |
| Ligne 5 : |
Ligne 5 : |
| | |Categories=Production | | |Categories=Production |
| | |Difficulty=Medium | | |Difficulty=Medium |
| − | |Duration=2 | + | |Duration=3 |
| | |Duration-type=hour(s) | | |Duration-type=hour(s) |
| | }} | | }} |
| | {{Introduction | | {{Introduction |
| − | |Introduction=<translate>'''<u>Tools Required</u>''' | + | |Introduction=<translate>17/09/2025 |
| | | | |
| | | | |
| − | Standard hex key set
| + | Moved to Confluance |
| | | | |
| | | | |
| − | '''<u>Parts Required</u>'''
| + | Click [https://stuga-ltd.atlassian.net/wiki/external/NGUzYjA1NWQ5Y2UxNDUwM2E2YjYxNzNjMjEwMDZmMzU Here]</translate> |
| − | | |
| − | | |
| − | B0001099 Bush flange 10 i/d 12 o/d x 14
| |
| − | | |
| − | C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
| |
| − | | |
| − | D0010167 Ethercat Mount Plate x 1
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| − | | |
| − | D0015353 Sensor Flapper Pivot x 8
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| − | | |
| − | D0015355 Sensor Flapper Plate (312) x 6
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| − | | |
| − | D0015357 Sensor Flapper Plate (270) x 1
| |
| − | | |
| − | D0015363 Sensor Flapper Support Transfer SEE NOTE x 1
| |
| − | | |
| − | E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7
| |
| − | | |
| − | F0000537 dowel pin 10 x 40 x 8
| |
| − | | |
| − | M0001016 Angle 74 x 38 x 2
| |
| − | | |
| − | M0001209 Bracket m8 proximity sensor bracket 90 deg x 7
| |
| − | | |
| − | | |
| − | | |
| − | <br /></translate>
| |
| | }} | | }} |
| | {{Materials}} | | {{Materials}} |
| | {{EPI}} | | {{EPI}} |
| | {{Tuto Step | | {{Tuto Step |
| − | |Step_Title=<translate>Unless otherwise stated</translate> | + | |Step_Title=<translate></translate> |
| − | |Step_Content=<translate>Use Loctite 243 on all fasteners
| |
| − | | |
| − | Use Loctite 570 on all threaded pneumatic connections
| |
| − | | |
| − | Pen mark all bolts when finalised</translate>
| |
| − | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Quality check</translate>
| |
| − | |Step_Content=<translate>Check components
| |
| − | | |
| − | | |
| − | D0015355 Sensor Flapper Plate (312) x 6
| |
| − | | |
| − | D0015357 Sensor Flapper Plate (270) x 1
| |
| − | | |
| − | | |
| − | Ensure indicated have a radius on the indicated faces and are smooth and burr free</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_140957.png
| |
| − | 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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Assemble Maytec frame</translate>
| |
| − | |Step_Content=<translate>Assemble frame as shown
| |
| − | | |
| − | | |
| − | Set leg 1 to 405mm
| |
| − | | |
| − | | |
| − | Set leg 2 to 305mm</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_151709.png
| |
| − | 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| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152101_-_Copy.png
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| − | |Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152122_-_Copy.png
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| − | |Step_Picture_03=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_151709.png
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| − | 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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit bushes</translate>
| |
| − | |Step_Content=<translate>Fit B0001099 Bush flange 10 i/d 12 o/d x 14 into D0015355 Sensor Flapper Plate (312) x 6 and D0015357 Sensor Flapper Plate (270) x 1 as shown</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152408.png
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| − | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":755,"height":655,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.79,"scaleY":0.79,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/aa/R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152408.png","filters":[]}],"height":521,"width":600}
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| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152420.png
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| − | }}
| |
| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit 1st Pivot</translate>
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| − | |Step_Content=<translate>Fit 1st D0015353 Sensor Flapper Pivot as shown
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| − | | |
| − | | |
| − | Fix with F0000299 m6 d nut and M6 x 20 socket cap</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152712.png
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| − | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":962,"height":779,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.62,"scaleY":0.62,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9a/R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152712.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":338,"top":288,"width":66.69,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"405MM ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":101.79,"top":242.79,"width":138.29,"height":138.29,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":69.14505769705255,"ry":69.14505769705255}],"height":486,"width":600}
| |
| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152720.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Add dowel</translate>
| |
| − | |Step_Content=<translate>Fit F0000537 dowel pin 10 x 40 as shown, leaving 5mm of protrusion
| |
| − | | |
| − | | |
| − | Secure with M5 x 6 kcp grubscrew</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152845.png
| |
| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_152955.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit 1st plate</translate>
| |
| − | |Step_Content=<translate>1 Position as shown D0015357 Sensor Flapper Plate
| |
| − | | |
| − | | |
| − | 2 Captivate with pivot block and dowel as shown, using same fixings as previous pivot block . Ensure dowel sits central in pivot block.
| |
| − | | |
| − | 3 Ensure sensor plate is free to move in the direction shown when fitted. Leave as minimal gap as possible between pivot blocks and sensor plate
| |
| − | | |
| − | Ensure sensor plate drops back under its own weight
| |
| − | | |
| − | <br /></translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153420.png
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| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153405.png
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| − | |Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_153405.png
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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit 2nd plate</translate>
| |
| − | |Step_Content=<translate>Fit D0015355 Sensor Flapper Plate (312) and fix with same method as previous steps
| |
| − | | |
| − | <br /></translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143819.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Repeat for remaining plates</translate>
| |
| − | |Step_Content=<translate>Fit remaining 5 plates in the same method as shown</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143717.png
| |
| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143624.png
| |
| − | |Step_Picture_02=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-19_143559.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit sensors</translate>
| |
| − | |Step_Content=<translate>1 Fit 7 off M0001209 Bracket m8 proximity sensor bracket 90 deg. Position each bracket centrally beneath each sensor plate and orientate as shown
| |
| − | | |
| − | | |
| − | Use M5 fat D nut, M5 x 10 socket cap and A form washer to secure
| |
| − | | |
| − | | |
| − | 2 Fit 7 off E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn as shown .
| |
| − | | |
| − | | |
| − | 3 Set sensor gap to 5mm
| |
| − | | |
| − | | |
| − | With the sensor plate fully depressed in the direction shown, set sensor so 5mm gap is present
| |
| − | | |
| − | | |
| − | 4 Secure 2 off lock nuts on sensor. Caution do not over tension, as this can lead to damage to sensor !</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_073717.png
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| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_073753.png
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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit tie bases</translate>
| |
| − | |Step_Content=<translate>Fit Cable tie bases using M5 x 10 button sockets an M5 fat D nuts at the positions shown
| |
| − | | |
| − | | |
| − | (cables shown are fitted at a later stage)</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_074957.png
| |
| − | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1776,"height":834,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.34,"scaleY":0.34,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/4/45/R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_074957.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":502.56,"top":85.56,"width":18.68,"height":18.68,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.07,"scaleY":1.07,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":9.33869767045648,"ry":9.33869767045648},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":312.03,"top":91.03,"width":18.75,"height":18.75,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.07,"scaleY":1.07,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":9.372680080544791,"ry":9.372680080544791},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":423.14,"top":91.14,"width":15.08,"height":15.08,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.33,"scaleY":1.33,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":7.5412209470863765,"ry":7.5412209470863765},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":239.84,"top":93.84,"width":19.19,"height":19.19,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.04,"scaleY":1.04,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":9.594056981564965,"ry":9.594056981564965},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":181.02,"top":93.02,"width":18.76,"height":18.76,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.07,"scaleY":1.07,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":9.379212026067156,"ry":9.379212026067156},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":73.77,"top":93.77,"width":19.22,"height":19.22,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.04,"scaleY":1.04,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":9.609895126435564,"ry":9.609895126435564},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":353.59,"top":91.19,"width":20,"height":20,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatr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Cable base positions ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":282,"width":600}
| |
| − | |Step_Picture_01=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_075438.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Assemble and mount Ethercat box</translate>
| |
| − | |Step_Content=<translate>1 Assemble C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO onto D0010167 Ethercat Mount Plate x 1 as shown using M3 x 20 pan head fasteners
| |
| − | | |
| − | | |
| − | 2 Fit to assembly Using 2 off M6 fat D nuts , M6 x 16 socket caps and A form washers at the position shown of 780 mm from indicated face to edge of ethercat box</translate>
| |
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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit support angles</translate>
| |
| − | |Step_Content=<translate>Fit 2 off M0001016 Angle 74 x 38 as shown
| |
| − | | |
| − | | |
| − | Fasten with M8 Fat D nut, M8 x 20 socket cap and Heavy M8 motor plate washers</translate>
| |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_084647.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Quality check</translate>
| |
| − | |Step_Content=<translate>Ensure all fasteners are double checked for correct tension, adhesive and identification to show finalised</translate>
| |
| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Electrical connections if requested</translate>
| |
| | |Step_Content=<translate></translate> | | |Step_Content=<translate></translate> |
| − | |Step_Picture_00=R0015060_Bench_Assemble_Flapper_Beam_Screenshot_2023-09-20_083438.png
| |
| | }} | | }} |
| | {{Notes}} | | {{Notes}} |
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