R0015257 Module C Pneumatic Tests : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 17 septembre 2025 à 14:50

Instructions to pneumatically test build module

Auteur Gareth Green | Dernière modification 17/09/2025 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Instructions to pneumatically test build module

Difficulté

Moyen

Durée

2 heure(s)

Introduction

17/09/2025

Moved to Confluance

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Étape 1 -

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@@ Ligne 9 : / Ligne 9 : @@
 }}
 {{Introduction
-|Introduction=<translate>'''<u>Tools required</u>'''
+|Introduction=<translate>17/09/2025
-Pcl air line -12mm connector
+Moved to Confluance
-'''<u>Parts Required</u>'''
+Click [https://stuga-ltd.atlassian.net/wiki/external/MjUyZDc0MGM1MzExNGU2NjgyNTk1NDc0NDg2ZDYwNDg Here]</translate>
-R0015000B Completed Module C</translate>
 }}
 {{Materials}}
 {{EPI}}
 {{Tuto Step
-|Step_Title=<translate>Health and Safety</translate>
+|Step_Title=<translate></translate>
-|Step_Content=<translate>In this process pneumatic outputs will be tested in a non emergency stop environment
+|Step_Content=<translate></translate>
-Ensure safe working practice is followed
-<br />
-* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing
-* Ensure all Air connection lines are connected
-* Ensure all walkways are not impeded by trailing pipes/leads
-* Ensure all mechanical assemblies are at a sufficient stage for testing</translate>
-|Step_Picture_00=R0015000B_Module_C_Pneumatic_Tests_Screenshot_2023-06-14_133941.png
-}}
-{{Tuto Step
-|Step_Title=<translate>Check all connections are made</translate>
-|Step_Content=<translate>* Check all valve bank ports are either connected or blanked off
-* Check all mains feed pipes are connected or isolated
-* Check all regulators are regulated to minimum setting
-* Check all air flow control valves on cylinders and blow lines are set to mid range adjustment</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Connect air feed</translate>
-|Step_Content=<translate>Connect air feed to mains 12mm feed pipe using pcl coupling and 12mmm push fit adapter</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>check for air leaks</translate>
-|Step_Content=<translate>Investigate any air leaks and resolve</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Check home positions</translate>
-|Step_Content=<translate>With no valves active ( no over rides pressed ) the following home positions of pneumatic assemblies should be
-   Y244 material load sensor  blowers should be switched OFF
-   Y125 Pop up C should be retracted
-   Y124 Roller beds should be lifted
-   Y126/Y127 Beam position should be closest to extraction end
-   Y122 Rack blower ashould be switched  OFF
-    Y121 Gripper height should be raised up
-Any discrepancies on these should be investigated to correct
-<br /></translate>
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-{{Tuto Step
-|Step_Title=<translate>Test valve bank outputs</translate>
-|Step_Content=<translate>Each valve on the Valve bank can be manually overridden to activate the output.
-<br />When each valve is fired, attention should be paid to identify any air leaks that occur when the active side of the system becomes live</translate>
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-}}
-{{Tuto Step
-|Step_Title=<translate>Test Y244 material load sensor blowers should be switched OFF</translate>
-|Step_Content=<translate>manually fire Y244 .
-Check that flow regulator is fitted in the correct orientation .  Check this by holding the valve on over ride then adjusti the thumb wheel fully clockwise until the air flow stops , then turn fully anti clockwise and air flow should reach maximum
-It no adjustment is possible from thumb wheel, this means the flow regulator is fitted back to front</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Test Y125 Pop up C should be retracted</translate>
-|Step_Content=<translate>Manually overiding Y125 valve should make All pop up cylinders fire the piston into the active position
-Check for air leaks in active position</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Test Y124 Roller beds should be lifted</translate>
-|Step_Content=<translate>Manually over ride Y124 and all roller beds should drop down from the lifted position.  Investigate any air leaks in the activated position
-Movement should be smooth ,  and even across all roller beds operating.
-If movement is violent, check that process has been followed and all flow regs are set to 2 1/2 turns open from the fully closed position.
-Report through ncr if this is the case</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Test Y126/Y127 Beam position</translate>
-|Step_Content=<translate>Manually override Y126/Y127 valve to move hepco drive beam into the active forward position
-Investigate any air leaks when active</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Test Y122 Rack blower</translate>
-|Step_Content=<translate>manually fire Y122.
-Check that flow regulator is fitted in the correct orientation .  Check this by holding the valve on over ride then adjusti the thumb wheel fully clockwise until the air flow stops , then turn fully anti clockwise and air flow should reach maximum
-It no adjustment is possible from thumb wheel, this means the flow regulator is fitted back to front</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Y121 Gripper height</translate>
-|Step_Content=<translate>Manually fire Y121
-With valve held in the over ridden state, adjust regulator next to gripper to increase pressure to 0.4 MPA and then reduce pressure to zero.   This is to confirm regulator is fitted to the system correctly . If regulation is not possible, check piping as fault is evident .
-Once happy with operation, set regulator pressure to 0.1 MPA</translate>
-}}
-{{Tuto Step
-|Step_Title=<translate>Remove pcl connections</translate>
-|Step_Content=<translate>once testing is complete remove air coupling and associated cable/pipe  management  installed for testing</translate>
 }}
 {{Notes}}