R0015254 Bench Assemble shafts, Bearings and Pinions : Différence entre versions

[version en cours de rédaction]

Version actuelle datée du 17 septembre 2025 à 14:11

Bench assembly instructions for drive components

Auteur Gareth Green | Dernière modification 17/09/2025 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽

Difficulté

Moyen

Durée

2 heure(s)

Bench assembly instructions for drive components

Difficulté

Moyen

Durée

2 heure(s)

Introduction

17/09/2025

Moved to Confluance

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Étape 1 -

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@@ Ligne 9 : / Ligne 9 : @@
 }}
 {{Introduction
-|Introduction=<translate>'''<u>Tools Required</u>'''
+|Introduction=<translate>17/09/2025
-Compressed air line
+Moved to Confluance
-grit emery tape
-Fe10 solvent
+Click [https://stuga-ltd.atlassian.net/wiki/external/MDlkOTdkODljYThlNGM2ZDg2ZWY1NWRmNGUxN2E1ZDY Here]
-Cleaning cloth
-Standard Hex key set
-Standard spanner set
-Grease gun
-'''<u>Parts Required</u>'''
-D0015556B x 2
-D0015555Bx 2
-B0001094 x 17
-B0000228 x 18
 <br /></translate>
@@ Ligne 45 : / Ligne 22 : @@
 {{EPI}}
 {{Tuto Step
-|Step_Title=<translate>Quality check</translate>
+|Step_Title=<translate></translate>
-|Step_Content=<translate>Check that 2 off M6 tapped holes in all B0001094 pinions are tapped thru. Check by winding grubscrew though each hole and make sure it travels all the way through
+|Step_Content=<translate></translate>
-off</translate>
-|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-12-11_075546.png
-|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1014,"height":789,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/84/R0015254_Bench_Assemble_shafts_Bearings_and_Pinions_Screenshot_2023-12-11_075546.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":190.4,"top":151.6,"width":65.03,"height":65.03,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":32.514019284999726,"ry":32.514019284999726},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":190.58,"top":282.42,"width":90.71,"height":90.71,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":45.352619409545234,"ry":45.352619409545234}],"height":467,"width":600}
-}}
-{{Tuto Step
-|Step_Title=<translate>Clean shafts</translate>
-|Step_Content=<translate>Ensure shafts D0015556  2 off and D0015555 2 off are clean before trial fitting .
-check for any burrs or damage to shafts . Remove with File/emery tape  180 grit if present
-   Use compressed air to clean debris from all keyways on shafts .
-   Use Fe10 solvent to remove contaminants on
-shafts</translate>
-|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143739.png
-}}
-{{Tuto Step
-|Step_Title=<translate>Clean and prepare bearings</translate>
-|Step_Content=<translate>Ensure bearings B0000228 18 off are clean before trial fitting
-  Check for any internal burrs especially  around grubscrew point .
-If present remove with emery tape 180 grit
-  Use compressed air to remove and debris
-  Use  Fe10 solvent to remove any contamination</translate>
-|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143801.png
-}}
-{{Tuto Step
-|Step_Title=<translate>Clean and prepare Pinions</translate>
-|Step_Content=<translate>Ensure B0001094 Pinions 17 off are clean before trial fitting
-  Check for any internal burrs especially  around grubscrew point .
-If present remove with emery tape 180 grit
-  Use compressed air to remove and debris
-  Use  Fe10 solvent to remove any contamination</translate>
-|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143825.png
-}}
-{{Tuto Step
-|Step_Title=<translate>Check fitment  of prepared parts.</translate>
-|Step_Content=<translate>Check the following
-  Every B0000228 bearing passes freely over each shaft
-Every B0001094  pinion passes freely over each shaft
-If tight spots are found, these steps should be followed
-<br />
-* If all pinions/bearings  pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment
-* If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot
-{{Warning|...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly}}</translate>
-|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143848.png
-|Step_Picture_01=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143913.png
-}}
-{{Tuto Step
-|Step_Title=<translate>Fit grease points</translate>
-|Step_Content=<translate>1  Disregard supplied grease nipples supplied with bearing blocks, but retain plastic cover for the nippkle.
-Attach B0000245 45 degree  grease nipple to B0000228 bearings (18 off)
-Use grease gun to grease bearings  to aid assembly
-Re fit grease nipple cover to new grease nipple</translate>
-|Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 }}
 {{Notes}}