R0015254 Bench Assemble shafts, Bearings and Pinions : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
Ligne 9 : Ligne 9 :
 
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{{Introduction
 
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>17/09/2025
  
  
Compressed air line
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Moved to Confluance
  
180 grit emery tape
 
  
Fe10 solvent
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Click [https://stuga-ltd.atlassian.net/wiki/external/MDlkOTdkODljYThlNGM2ZDg2ZWY1NWRmNGUxN2E1ZDY Here]
 
 
Cleaning cloth
 
 
 
Standard Hex key set
 
 
 
Standard spanner set
 
 
 
Grease gun
 
 
 
 
 
 
 
 
 
'''<u>Parts Required</u>'''
 
 
 
 
 
D0015556B x 2
 
 
 
D0015555Bx 2
 
 
 
B0001094 x 17
 
 
 
B0000228 x 18
 
  
 
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Ligne 45 : Ligne 22 :
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Quality check</translate>
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|Step_Title=<translate></translate>
|Step_Content=<translate>Check that 2 off M6 tapped holes in all B0001094 pinions are tapped thru. Check by winding grubscrew though each hole and make sure it travels all the way through
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|Step_Content=<translate></translate>
 
 
 
 
9 off</translate>
 
|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-12-11_075546.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Clean shafts</translate>
 
|Step_Content=<translate>Ensure shafts D0015556  2 off and D0015555 2 off are clean before trial fitting .
 
 
 
 
 
1 check for any burrs or damage to shafts . Remove with File/emery tape  180 grit if present
 
 
 
2  Use compressed air to clean debris from all keyways on shafts .
 
 
 
3  Use Fe10 solvent to remove contaminants on
 
 
 
shafts</translate>
 
|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143739.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Clean and prepare bearings</translate>
 
|Step_Content=<translate>Ensure bearings B0000228 18 off are clean before trial fitting
 
 
 
 
 
1  Check for any internal burrs especially  around grubscrew point .
 
 
 
If present remove with emery tape 180 grit
 
 
 
2  Use compressed air to remove and debris
 
 
 
3  Use  Fe10 solvent to remove any contamination</translate>
 
|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143801.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Clean and prepare Pinions</translate>
 
|Step_Content=<translate>Ensure B0001094 Pinions 17 off are clean before trial fitting
 
 
 
 
 
1  Check for any internal burrs especially  around grubscrew point .
 
 
 
If present remove with emery tape 180 grit
 
 
 
2  Use compressed air to remove and debris
 
 
 
3  Use  Fe10 solvent to remove any contamination</translate>
 
|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143825.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Check fitment  of prepared parts.</translate>
 
|Step_Content=<translate>Check the following
 
 
 
 
 
1  Every B0000228 bearing passes freely over each shaft
 
 
 
 
 
2 Every B0001094  pinion passes freely over each shaft
 
 
 
 
 
If tight spots are found, these steps should be followed
 
 
 
<br />
 
 
 
* If all pinions/bearings  pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment
 
* If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot
 
{{Warning|...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly}}</translate>
 
|Step_Picture_00=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143848.png
 
|Step_Picture_01=R0015254_Bench_Assemble_shafts__Bearings_and_Pinions_Screenshot_2023-09-07_143913.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit grease points</translate>
 
|Step_Content=<translate>1  Disregard supplied grease nipples supplied with bearing blocks, but retain plastic cover for the nippkle.
 
 
 
Attach B0000245 45 degree  grease nipple to B0000228 bearings (18 off)
 
 
 
2 Use grease gun to grease bearings  to aid assembly
 
 
 
3 Re fit grease nipple cover to new grease nipple</translate>
 
|Step_Picture_00=ZX5_Production_R0015122_Module_A_to_R0015139_Module_B_alignment_photorequired.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 17 septembre 2025 à 14:11

Auteur avatarGareth Green | Dernière modification 17/09/2025 par Gareth Green en cours de rédaction

Bench assembly instructions for drive components

Difficulté
Moyen
Durée
2 heure(s)

Introduction

17/09/2025


Moved to Confluance


Click Here


Étape 1 -

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