R0015096 (c) Bench Assemble Transfer Drive Assembly : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2024-06-05_080141.png |Main_Picture_annotation={"version":"2.4.6","objects"... »)
(Balise : Remplacé)
 
(3 révisions intermédiaires par le même utilisateur non affichées)
Ligne 9 : Ligne 9 :
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>16/09/2025
  
  
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External circlip pliers
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Moved to Confluance
  
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Internal circlip pliers
 
  
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Standard hex key set
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Click [https://stuga-ltd.atlassian.net/wiki/external/YjQ2YTYyOTkxYzNhNGY5OTgxNjI0YTJlYWNlMWNjNjY Here]</translate>
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Standard spanner set
 
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'''<u>Parts Required</u>'''
 
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H0007576 x 2
 
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B0000139 x 2
 
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D0007577 x 2
 
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D0015626 x 2
 
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D0015561 x 2
 
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D0015562 x 2
 
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B0001167 x 2
 
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D0015024 x 2
 
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B0001100 x 6
 
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B0001166 x 2
 
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B0000229 x 2
 
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D0015610 x 4</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use Loctite 572 on all pneumatic threaded connections
 
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Pen mark all bolts to show finalised</translate>
 
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|Step_Picture_00=R0015007_Bench_Assemble_Roller_Tables_Machining_Outfeed_Screenshot_2023-06-05_085445.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble chain tensioner</translate>
 
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|Step_Content=<translate>2 off
 
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1 Press bearing B0000139 into sprocket H0007576.
 
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If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix.
 
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If fit is tight, inspect parts to Drawing to confirm correct sizes
 
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2 Press D0007577 into sprocket and follow above for correct fitment .
 
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3 Captivate with 20mm external circlip</translate>
 
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|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104024.png
 
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|Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104432.png
 
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|Step_Picture_02=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104450.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach to mounting plate</translate>
 
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|Step_Content=<translate>2 off
 
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Attach  sprocket assembly to D0015626 Using M8 x 35 Socket cap</translate>
 
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|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104618.png
 
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|Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_104835.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach Base</translate>
 
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|Step_Content=<translate>2 off
 
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1  Attach D0015561 to D0015562 as shown using 3 off  M10 x 30  socket caps
 
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2 Mount assembled sprocket plate using M6 x 30 socket caps and heavy F0000247 M6 washers</translate>
 
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|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_105706.png
 
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|Step_Picture_01=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_105603.png
 
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|Step_Picture_02=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_115649.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check motor assembly configuration</translate>
 
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|Step_Content=<translate>Check motor has been supplied in the shown configuration.
 
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Gearbox may need rotating on supplied motor assembly to match orientation shown.
 
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Motor terminal box position is vital</translate>
 
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|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_110047.png
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":669,"height":804,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.9,"scaleY":0.9,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/73/R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_110047.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":188.19,"top":261.19,"width":243.98,"height":243.98,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":121.99183877858302,"ry":121.99183877858302},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":293.84,"top":548.84,"width":328.68,"height":328.68,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":164.33854589104484,"ry":164.33854589104484}],"height":721,"width":600}
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit Drive shaft</translate>
 
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|Step_Content=<translate>2 off
 
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1  Insert 3 off B0001100 key into driveshaft
 
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2    Insert driveshaft D0015024 as shown and captivate either side with external circlip</translate>
 
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|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_112225.png
 
−
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−
|Step_Picture_01=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2024-06-05_075228.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Quality check</translate>
 
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|Step_Content=<translate>It is vital that the alignment bush can pass through the drive sprocket by hand</translate>
 
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|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
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|Step_Picture_01=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-12-08_101812.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Check Configuration of clutch</translate>
 
−
|Step_Content=<translate>Check B0000229 has been assembled in the correct order
 
−
 
 
−
 
 
−
1  C Spanner pressure nut
 
−
 
 
−
2  Locking washer
 
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−
3  Spring washer 3 off
 
−
 
 
−
4  Spreader plate
 
−
 
 
−
5 Friction washer
 
−
 
 
−
6 Centralise boss
 
−
 
 
−
7 Drive sprocket
 
−
 
 
−
8 Main Flange
 
−
 
 
−
<br /></translate>
 
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|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_115717.png
 
−
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−
|Step_Picture_01=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2024-06-05_075719.png
 
−
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":576,"height":472,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.04,"scaleY":1.04,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e4/R0015096_c_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2024-06-05_075719.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":451.17,"top":227.83,"width":76.16,"height":76.16,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":38.07798814171982,"ry":38.07798814171982},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":323.5,"top":158.5,"width":201,"height":71,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-100.5,"x2":100.5,"y1":-35.5,"y2":35.5,"x2a":84.306449932964,"y2a":21.295460717559386,"x2b":78.97740217046317,"y2b":36.38191987618852},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":223,"top":123,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":424,"top":194,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":220.89,"top":88.65,"width":249.42,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.49,"scaleY":1.49,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Fit only one spring washer. Do not fit 3 off supplied with torque limiter","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":492,"width":600}
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fit clutch to motor</translate>
 
−
|Step_Content=<translate>2 off
 
−
 
 
−
 
 
−
Mount clutch assembly as shown and captivate with  25mm external circlip
 
−
 
 
−
 
 
−
ECR raised 12/06/23 to address problem of grubscrew lock off missing key fitted.
 
−
 
 
−
 
 
−
Until corrected , use M6 x 10 kcp  grubscrew to lock on to shaft</translate>
 
−
|Step_Picture_00=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2024-06-05_075630.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Mount motor to base</translate>
 
−
|Step_Content=<translate>2 off
 
−
 
 
−
 
 
−
Attach motor to base as shown
 
−
 
 
−
 
 
−
Use M8 x 50 hex set bolts , A form washers and M8 nyloc nuts to secure 4 off mounting points
 
−
 
−
 
 
−
{{Warning|...Ensure fasteners are long enough to pass through nyloc section of nut}}</translate>
 
−
|Step_Picture_00=R0015096__c__Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2024-06-05_075956.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Attach clamps</translate>
 
−
|Step_Content=<translate>2 off per assembly
 
−
 
 
−
2 off assemblies
 
−
 
 
−
 
 
−
Use M12 x 100 hex set bolts (check size) and A form washers to  attach 2 off clamp plates D0015610 to assembly as shown
 
−
 
−
Chain to be fitted on assembly to frame 
 
−
 
 
−
<br />{{Info|...Do not apply adhesive to these as they will be removed for installation later on}}<br /></translate>
 
−
|Step_Picture_00=R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_114732.png
 
−
|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":215,"height":198,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.79,"scaleY":2.79,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ee/R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_114732.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":455.15,"top":296.21,"width":185.44,"height":101.25,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.34,"scaleY":1.34,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"This image shows clamps fitted when installed on machine ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":553,"width":600}
 
−
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":215,"height":198,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":2.79,"scaleY":2.79,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ee/R001596_Bench_Assemble_Transfer_Drive_Assembly_Screenshot_2023-06-12_114732.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":455.15,"top":296.21,"width":185.44,"height":101.25,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.34,"scaleY":1.34,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"This image shows clamps fitted when installed on machine ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":553,"width":600}
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 16 septembre 2025 à 15:23

Instructions for bench assembly of transfer drives

Auteur avatarGareth Green | Dernière modification 16/09/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2 heure(s)

Instructions for bench assembly of transfer drives

Difficulté
Moyen
Durée
2 heure(s)

Introduction

16/09/2025


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