|
|
| (11 révisions intermédiaires par le même utilisateur non affichées) |
| Ligne 5 : |
Ligne 5 : |
| | |Categories=Production | | |Categories=Production |
| | |Difficulty=Medium | | |Difficulty=Medium |
| − | |Duration=2 | + | |Duration=3 |
| | |Duration-type=hour(s) | | |Duration-type=hour(s) |
| | }} | | }} |
| | {{Introduction | | {{Introduction |
| − | |Introduction=<translate>'''<u>Tools Required</u>''' | + | |Introduction=<translate>09/09/2025 |
| | | | |
| | | | |
| − | Standard hex key set
| + | Moved to Confluance |
| | | | |
| − | Standard spanner set
| |
| | | | |
| − | External circlip pliers
| + | Click [https://stuga-ltd.atlassian.net/wiki/external/YTEzZTdkZmZjMjc0NGE2NDkxNDNlOTk5MzA5MmNhODM Here] |
| − | | |
| − | Grease for lubrication M0000494
| |
| − | | |
| − | | |
| − | '''<u>Parts Required</u>'''
| |
| − | | |
| − | | |
| − | B0000062 Circlip 20mm External x 2
| |
| − | | |
| − | B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8
| |
| − | | |
| − | B0001176 Washer :bearing shim x 3
| |
| − | | |
| − | D0000209 Shaft Strap (D8709) x 1
| |
| − | | |
| − | D0000211 Cylinder Extension x 1
| |
| − | | |
| − | D0001331 Roller Ø40 x 27 c/w bearing x 3
| |
| − | | |
| − | D0001334 Roller Ø40 x 102 c/w bearing x 2
| |
| − | | |
| − | D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2
| |
| − | | |
| − | D0003788 Z Roller Pin (40mm) x 3
| |
| − | | |
| − | D0007680 Infeed Rail x 1
| |
| − | | |
| − | D0007774 Top Roller Block x 1
| |
| − | | |
| − | D0007792 Z Roller Block (D8711) x 1
| |
| − | | |
| − | D0007793 Z Roller Plate (D8710) x 1
| |
| − | | |
| − | D0015427 MC Hold Clamp Bar x 1
| |
| − | | |
| − | D0015428 Top Clamp Block Ø30 15 x 1
| |
| − | | |
| − | H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2
| |
| − | | |
| − | H0007791 Shaft 25mm :250mm ZX Infeed side x 2
| |
| − | | |
| − | P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
| |
| − | | |
| − | P0000200 Elbow Adaptor 6mm - M5 x 2
| |
| − | | |
| − | P0000484 Cylinder 32 x 100 stroke x 1
| |
| − | | |
| − | P0001160 Cylinder 32 x 70 stroke x 1
| |
| − | | |
| − | P0001198 Fitting: flow control 1/8 x 6mm elbow x 4
| |
| | | | |
| | <br /></translate> | | <br /></translate> |
| Ligne 73 : |
Ligne 22 : |
| | {{EPI}} | | {{EPI}} |
| | {{Tuto Step | | {{Tuto Step |
| − | |Step_Title=<translate>Unless otherwise stated</translate> | + | |Step_Title=<translate></translate> |
| − | |Step_Content=<translate>Use locktite 243 on all fasteners
| |
| − | | |
| − | Use loctite 572 on all threaded pneumatic connection
| |
| − | | |
| − | Pen mark all fasteners to show finalised</translate>
| |
| − | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit bearings to main blocks</translate>
| |
| − | |Step_Content=<translate>Fit 8 off B0000070 bearings to D0007680 Infeed Rail and D0007792 Z Roller Block (D8711) as shown
| |
| − | | |
| − | | |
| − | Ensure yellow part of bearing is always facing outside edge when fitted
| |
| − | | |
| − | Thoroughly grease bearings with M0000494 lubricant once fitted, ensuring all ball chambers are filled with grease</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_125318.png
| |
| − | |Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_125907.png
| |
| − | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":995,"height":742,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.6,"scaleY":0.6,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/8a/R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_125907.png","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":146.5,"top":135,"width":15,"height":86,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-7.5,"x2":7.5,"y1":-43.00033173614339,"y2":43.00033173614339,"x2a":11.944556529245235,"y2a":21.923189679917087,"x2b":-3.817488069323314,"y2b":24.672362295948318},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":139,"top":92,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":154,"top":178,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":143.96,"top":49,"width":250.63,"height":75.03,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Yellow seal of bearing to be visible from outside face on all bearings fitted ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":447,"width":600}
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Check fitment of the following rollers</translate>
| |
| − | |Step_Content=<translate>1 D0001331 Roller Ø40 x 27 c/w bearing and D0003788 Z Roller Pin (40mm)
| |
| − | | |
| − | | |
| − | 2 D0001334 Roller Ø40 x 102 c/w bearing and D0003108 Shaft 20mm: 146mm Clamp Roller Shaft</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074835.png
| |
| − | |Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074848.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Check fit of shafts in bearings</translate>
| |
| − | |Step_Content=<translate>Check fit of following parts .
| |
| − | | |
| − | | |
| − | Shafts should pass through bearings with only slight resistance . All inner bearing faces should have contact to shaft and rotate when the shaft is turned
| |
| − | | |
| − | | |
| − | | |
| − | If shafts are tight check drawing and inspect size of shaft .
| |
| − | | |
| − | | |
| − | If shaft slides through easily, then follow step 4</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074326.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Degrease and bearing fit</translate>
| |
| − | |Step_Content=<translate>{{Info|.....only follow this step is bearing/shaft fit is loose. Use these generic steps for assembly of issued rollers}}
| |
| − | | |
| − | Thoroughly degrease all parts with FE10 solvent
| |
| − | | |
| − | 1 Fit 20mm external circlip to shaft
| |
| − | | |
| − | 2 Fit roller to shaft
| |
| − | | |
| − | 3 Add 3 drops of Loctite 641 bearing retainer to indicated area and smear around the shaft
| |
| − | | |
| − | 4 Move shaft to shown position and add 3 more drops of bearing fit to indicated face and smear around
| |
| − | | |
| − | 5 Position roller against circlip and remove any excess bearing fit with rag
| |
| − | | |
| − | 6 Leave roller in a vertical position to allow bearing fit to cure</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074238.png
| |
| − | |Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074244.png
| |
| − | |Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074252.png
| |
| − | |Step_Picture_03=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074259.png
| |
| − | |Step_Picture_04=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074307.png
| |
| − | |Step_Picture_05=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_074312.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit shafts</translate>
| |
| − | |Step_Content=<translate>Fit H0007791 Shaft 25mm :250mm ZX Infeed side x 2 as shown .
| |
| − | | |
| − | | |
| − | Use 2 off M8 x 12 K.C.P grubscrew to secure</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_150252.png
| |
| − | |Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_150100.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit z block</translate>
| |
| − | |Step_Content=<translate>Slide on D0007792 Z Roller Block taken care not to damage bearing seals</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_151028.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Attach cylinder</translate>
| |
| − | |Step_Content=<translate>1 Attach 2 off P0001198 Fitting: flow control 1/8 x 6mm elbow to cylinder P0000484 Cylinder 32 x 100 stroke
| |
| − | | |
| − | | |
| − | 2 Attach cylinder to assembly using M6 x 35 socket caps and M6 A form washers (do not tension yet )
| |
| − | | |
| − | Find in cylinder piston to leave 2 threads exposed when lock nut is tightened
| |
| − | | |
| − | | |
| − | 3 Push cylinder assembly to closed position (shown) and apply tension to M6 fixings
| |
| − | | |
| − | | |
| − | Finalise all bolts and nuts
| |
| − | | |
| − | | |
| − | 4 Check alignment . Cylinder stroke should be even and smooth at all points of travel . There should be no tight spots, especially at the end points of cylinder travel</translate>
| |
| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_151944.png
| |
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| |
| − | |Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_152036.png
| |
| − | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":509,"height":480,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.18,"scaleY":1.18,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/ea/R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_152036.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":86,"top":183,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":566,"width":600}
| |
| − | |Step_Picture_02=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-19_152204.png
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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit z roller plate</translate>
| |
| − | |Step_Content=<translate>Use 4 off M6 x 16 socket caps and A form washers to fit D0007793 Z Roller Plate
| |
| − | | |
| − | {{Warning|...Ensure recess is positioned correctly against indicated face}}<br /></translate>
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| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075308.png
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| − | |Step_Picture_01=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075458.png
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| − | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":882,"height":822,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.68,"scaleY":0.68,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/32/R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075458.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":286,"top":270,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100}],"height":559,"width":600}
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Mount low rollers</translate>
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| − | |Step_Content=<translate>Attach 3 off low rollers to z plate with M6 x 16 socket counter sunk fasteners</translate>
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| − | |Step_Picture_00=R0015046_Bench_Assemble_Infeed_Clamps_Screenshot_2023-07-20_075234.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Assemble top roller Block</translate>
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| | |Step_Content=<translate></translate> | | |Step_Content=<translate></translate> |
| | }} | | }} |
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