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Ligne 9 : |
| | }} | | }} |
| | {{Introduction | | {{Introduction |
| − | |Introduction=<translate><u>'''Tools Required'''</u> | + | |Introduction=<translate>15/09/2025 |
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| | | | |
| − | Standard Hex Key set
| + | Moved to Confluance |
| | | | |
| − | Standard spanner set
| |
| | | | |
| − | Lifting Strop
| + | Click [https://stuga-ltd.atlassian.net/wiki/external/NjEwOWI1NDZhZWQwNDcxNmFmYTdkZjA5YzBiOGNjYjc Here] |
| − | | |
| − | Overhead crane operation
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| − | | |
| − | Torque wrench
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| − | | |
| − | Soft hammer
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| − | | |
| − | Ring lubrication oil
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| − | | |
| − | | |
| − | <u>'''Parts Required'''</u>
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| − | | |
| − | | |
| − | A0000309 Domed Blanking Plug 19mm x 3
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| − | | |
| − | C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1
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| − | | |
| − | D0000263 Stop Y Central x 1
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| − | | |
| − | D0002990E Strike Post ZX4 Mk5 x 1
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| − | | |
| − | D0002991 Switch carrier x 1
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| − | | |
| − | D0006061 Timing Belt cap x 1
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| − | | |
| − | D0007861 Y axis hard stop x 2
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| − | | |
| − | D0010756 Proximity Switch Mounting Block Reduced Size x 2
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| − | | |
| − | D0010894 Ethercat Cover ZX3/ZX4 x 1
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| − | | |
| − | D0015542 R Axis Motor Connector Cover x 1
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| − | | |
| − | E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
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| − | | |
| − | H0007995 Rotary base cover plate x 2
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| − | | |
| − | M0000451 Plug and Elbow x 2
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| − | | |
| − | R0000971E Bench Assemble R Axis Gearbox
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| − | | |
| − | R0010260 Bench Assemble Tool Break Sensor
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| − | | |
| − | R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
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| | <br /></translate> | | <br /></translate> |
| Ligne 67 : |
Ligne 22 : |
| | {{EPI}} | | {{EPI}} |
| | {{Tuto Step | | {{Tuto Step |
| − | |Step_Title=<translate>Unless otherwise stated</translate> | + | |Step_Title=<translate></translate> |
| − | |Step_Content=<translate>Use locktite 243 on all fasteners | + | |Step_Content=<translate></translate> |
| − | | |
| − | Use loctite 572 on all threaded pneumatic connection
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| − | | |
| − | Pen mark all fasteners to show finalised</translate>
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| − | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Safe operation</translate>
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| − | |Step_Content=<translate>Installation of rotary ring requires the use of the overhead crane
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| − | | |
| − | | |
| − | Please ensure all safety requirements are met, and all employees are confident with the operation and installation progress before commencing work details</translate>
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| − | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Pre installation checks</translate>
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| − | |Step_Content=<translate>Check z support bars are installed
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| − | | |
| − | | |
| − | Y axis leadscrew nut is not positioned in y axis bearing housing
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| − | | |
| − | | |
| − | Location dowels are fitted to Y axis bearing blocks</translate>
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| − | |Step_Picture_00=R0015338_Bench_Assemble_Serial_Plate_caution.png
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| − | |Step_Picture_01=R0015315_Fit_Y_Axis_Drive_components_Screenshot_2023-11-01_133950.png
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| − | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1023,"height":861,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.59,"scaleY":0.59,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b6/R0015315_Fit_Y_Axis_Drive_components_Screenshot_2023-11-01_133950.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":301.33,"top":405.5,"width":77.8,"height":48.82,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":6.92,"scaleY":6.92,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Incorrect ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":505,"width":600}
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| − | |Step_Picture_02=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153618.png
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| − | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1002,"height":795,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.6,"scaleY":0.6,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/9/9a/R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153618.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":289.9,"top":107.37,"width":65.57,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":5.71,"scaleY":5.71,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Correct","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":476,"width":600}
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit Lifting strop to rotary ring</translate>
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| − | |Step_Content=<translate>Fit and position lifting strop onto rotary ring
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| − | | |
| − | | |
| − | Ensure strop is positioned correctly between spindles</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Lift and position ring</translate>
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| − | |Step_Content=<translate>Use overhead crane to lift rotary ring assembly to align over the top of the machine centre main frame</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Lower to correct position</translate>
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| − | |Step_Content=<translate>Slowly lower to correct position within machine centre assembly
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| − | | |
| − | | |
| − | Height setting is governed by bearing block alignment to back plate of rotary ring</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_153948.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Final Fix top bearing blocks</translate>
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| − | |Step_Content=<translate>Use M8 sockets to Finalise fixing between bearing blocks and rotary ring back plate
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| − | | |
| − | | |
| − | Finalise Fasteners</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154252.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Release weight</translate>
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| − | |Step_Content=<translate>The lifting strop can now be released and removed from the rotary ring</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_152957.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fix R axis gearbox and cable</translate>
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| − | |Step_Content=<translate>The lower section of the rotary rotary ring will require moving forward to enable r axis gearbox assembly to be fitted
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| − | | |
| − | | |
| − | Position Gearbox in place , along with R axis servo control cable
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| − | | |
| − | | |
| − | Light fix R axis gearbox in position</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Finalise bottom bearing blocks</translate>
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| − | |Step_Content=<translate>Align and finalise bottom bearing blocks to rotary ring back plate</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154802.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Set R axis gearbox backlash</translate>
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| − | |Step_Content=<translate>Set back lash on gearbox by hand
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| − | | |
| − | | |
| − | Push gearbox up towards centre of ring by hand and tighten holding fasteners</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Check R axis Backlash</translate>
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| − | |Step_Content=<translate>Quality check for correct backlash between drive gears , requires 2 people
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| − | | |
| − | | |
| − | To complete this
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| − | | |
| − | | |
| − | Lock gearbox using 8mm hex key positioned in friction coupling of gearbox through access hole
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| − | | |
| − | | |
| − | Ensure gearbox is held in a fixed position
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| − | | |
| − | | |
| − | Rock rotary ring to check for presence of backlash. No backlash should be present , only minimal belt flex should be observed
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| − | | |
| − | | |
| − | Check backlash in 4 points equally spaced around rotary ring rotation</translate>
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| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Finalise R axis gearbox</translate>
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| − | |Step_Content=<translate>Finalise all fasteners on r axis gearbox assembly</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_154532.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit R axis servo motor</translate>
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| − | |Step_Content=<translate>Add M0000031 edging strip to servo motor protection plate
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| − | | |
| − | | |
| − | Fit servo motor in conjuction with protection plate and ensuring servo connection cable is connected
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| − | | |
| − | | |
| − | Ensure servo plug is orientated correctly</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155607.png
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| − | |Step_Picture_01=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155721.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit R axis gear box timing cover</translate>
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| − | |Step_Content=<translate>Fit timing cover</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161230.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Set friction coupling</translate>
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| − | |Step_Content=<translate>Use torque wrench to set correct torque on r axis gearbox friction coupling
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| − | | |
| − | | |
| − | | |
| − | Fit gearbox blanking plug</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155721.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit access plates</translate>
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| − | |Step_Content=<translate>Fit 2 off access plates</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_155909.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit oil pots</translate>
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| − | |Step_Content=<translate>Fit oil pots
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| − | | |
| − | | |
| − | Add ring oil
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| − | | |
| − | | |
| − | Add pot caps</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160232.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit ring bungs</translate>
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| − | |Step_Content=<translate>Fit 3 off ring bungs</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160419.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit Y axis hard stops</translate>
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| − | |Step_Content=<translate>Fit 2 off Y axis hard stops</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160538.png
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| − | }}
| |
| − | {{Tuto Step
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| − | |Step_Title=<translate>Finalise Y axis leadscrew</translate>
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| − | |Step_Content=<translate>add and finalise Y axis leadscrew nut position</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160739.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Fit Y axis Datum switch assembly</translate>
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| − | |Step_Content=<translate>Fit Y axis datum bracket, block and sensor
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| − | | |
| − | | |
| − | Set sensor position to ensure minimal gap is present (-1mm) along full movement of travel . double check that no contact is made by sensor at any point of travel</translate>
| |
| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_160857.png
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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit Z axis datum block assembly</translate>
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| − | |Step_Content=<translate>Fit Z axis datum block assembly
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| − | | |
| − | | |
| − | Set sensor position to ensure minimal gap is present (-1mm) along full movement of travel . double check that no contact is made by sensor at any point of travel</translate>
| |
| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161044.png
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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit ethercat cover</translate>
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| − | |Step_Content=<translate>Fit ethercat cover
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| − | | |
| − | | |
| − | Dry fit temporary</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161337.png
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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Fit tool break assembly</translate>
| |
| − | |Step_Content=<translate>Fit tool break assembly</translate>
| |
| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161500.png
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| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Connect Energy chain</translate>
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| − | |Step_Content=<translate>Connect energy chain to rotary ring</translate>
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| − | |Step_Picture_00=R0015317_Install_Rotary_Ring_Screenshot_2023-11-01_161601.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Quality check</translate>
| |
| − | |Step_Content=<translate>Quality check all fasteners are finalised</translate>
| |
| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
| |
| | }} | | }} |
| | {{Notes}} | | {{Notes}} |
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