R0015114 Bench Assemble Valve Banks and Regulators : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2024-03-13_133429.png |Main_Picture_annotation={"version":"2.4.6","objects":... »)
(Balise : Remplacé)
 
(2 révisions intermédiaires par le même utilisateur non affichées)
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{{Tuto Details
 
{{Tuto Details
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|Description=<translate>Assembly details for pneumatic components</translate>
 
|Description=<translate>Assembly details for pneumatic components</translate>
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
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|Duration=1
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|Duration=2.5
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>15/09/2025
  
  
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Standard  hex key set
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Moved to Confluance
  
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Standard spanner set
 
  
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Standard HSS drill set
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Click [https://stuga-ltd.atlassian.net/wiki/external/OGM5MzI3NDQ3NDM0NGQxZThiMTEwNGExNTFlZGEzNzI Here]</translate>
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Standard tap set
 
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'''<u>Parts Required</u>'''
 
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H0007998 Regulator internal mount 5 way x 1
 
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P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14
 
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P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9
 
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P0000021 air gun assembly x 1
 
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P0000024 hex nipple  1/4 x 3
 
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P0000058 Regulator Mounting Kit x 1
 
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P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
 
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P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
 
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P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
 
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P0000145  tee equal 1/4 x 3
 
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P0000159 Fitting: Stem Blanking Plug 6mm x 2
 
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P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
 
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P0000278 Regulator 0-2 bar x 1
 
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P0000332 Regulator with Gauge G1/8<nowiki>''</nowiki> 0-8 bar x 8
 
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P0000361 1/4<nowiki>'' Male Probe to suit 1/4''</nowiki> PCL Female coupling x 1
 
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P0000419 Air Service Unit OH (P0283) x 1
 
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P0001071 Valve base type41 8 position x 1
 
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P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4
 
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P0001101 Male straight 1/4 bsp to 12mm x 2
 
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P0001102 Fitting male elbow 12mm 1/4 x 4
 
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P0001105 Bulkhead straight 12mm x 6
 
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P0001186 Valve. 24v dc smc x 8
 
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<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use Loctite 572 on all threaded pneumatic connection
 
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Pen mark all fasteners to show finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Ecr raised</translate>
 
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|Step_Content=<translate>Ecr raised to amend regulator bracket to remove redundant holes and add fixing holes for valve bank
 
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Use part as is until process to update is complete
 
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Drill regulator bracket M4 to suit valve base</translate>
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble valve bank</translate>
 
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|Step_Content=<translate>Assemble valve bank
 
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1  Prepare parts
 
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2 Fit gasket to valves . Ensure gasket sits flat and aligned
 
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3 Fit valves to valve bank base
 
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4 Attach Air feed connection and exhausts
 
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5 Add 6mm blanks</translate>
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach valve bank</translate>
 
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|Step_Content=<translate>Attach valve bank to regulator bracket using 4 off  M4 x 40 socket caps , M4 washers and M4 nyloc nuts</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112846.png
 
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|Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_112829.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble regulators</translate>
 
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|Step_Content=<translate>Ensure in and out ports at 90 degrees to each other are used as shown 
 
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1  Assemble 7 off regulators with 6mm elbows and spare port blanked
 
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2  Assemble 1 off regulator with 8mm elbows and spare port blanked</translate>
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Air service unit Handing</translate>
 
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|Step_Content=<translate>Reference for assembly of handed variants
 
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R-L and L-R shown for correct assembly of following steps
 
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<br /></translate>
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Air dump over ride and pressure switch</translate>
 
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|Step_Content=<translate>1  It is vital that the air service unit override switch and air pressure sensor are accessible from the front of the unit.
 
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To correct the position, the  unit can easily be rebuilt.
 
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2  Remove top plug by unscrewing cap and pulling plug off. Remove 2 off screws indicated and rotate over ride 180 degrees and refix with screws. Replace Cap and plug
 
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3 Remove 2 off M5 socket caps and dismantle. Rotate pressure switch 180 degrees and reassemble.  Ensure O rings shown are correctly seated when rebuilding</translate>
 
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|Step_Picture_05=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-12-21_135258.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Mount air service unit</translate>
 
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|Step_Content=<translate>Mount air service unit to front lower panel</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Mount regulators</translate>
 
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|Step_Content=<translate>Mount regulators to front lower panel
 
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As viewed from front, bottom right regulator should have 8mm fittings</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Mount bulkheads</translate>
 
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|Step_Content=<translate>Mount 3 off 12mm bulkheads to lower panel</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble and mount 0-2bar regulator</translate>
 
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|Step_Content=<translate>Assemble and mount 0-2 bar regulator to lower front panel</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit and connect air gun assembly</translate>
 
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|Step_Content=<translate>Fit 8mm bulkhead to lower front panel
 
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Fit air gun assembly
 
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Connect 8mm red pipe from reg OUT to bulkhead</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073825.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit cable gland</translate>
 
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|Step_Content=<translate>Fit cable gland for air service unit</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073451.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit labels for regulators</translate>
 
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|Step_Content=<translate>Print and Attach labels for regulator's
 
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Labels to be added both sides of panel 
 
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From top left to bottom right
 
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Y350 Clamp Infeed Top
 
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Y351 Clamp Infeed Side
 
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Y386 Clamp Middle Top
 
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Y386 Clamp middle Side
 
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Y395 Clamp V Top
 
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Y395 clamp V Side
 
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Z  Axis Support
 
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VZ Axis  Support</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Lower rear panel bulklheads</translate>
 
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|Step_Content=<translate>Fit 3 off 12mm bulkheads to rear lower panel</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074155.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Label bulkheads</translate>
 
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|Step_Content=<translate>Print and fit Labels to identify bulkheads as
 
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12mm red    2 off
 
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12mm blue  1 off</translate>
 
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|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074155.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 15 septembre 2025 à 11:05

Assembly details for pneumatic components

Auteur avatarGareth Green | Dernière modification 15/09/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
2.5 heure(s)

Assembly details for pneumatic components

Difficulté
Moyen
Durée
2.5 heure(s)

Introduction

15/09/2025


Moved to Confluance


Click Here

Étape 1 -

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