R0015114 Bench Assemble Valve Banks and Regulators : Différence entre versions

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{{Tuto Details
 
{{Tuto Details
|Main_Picture=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_091222.png
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|Description=<translate>Assembly details for pneumatic components</translate>
 
|Description=<translate>Assembly details for pneumatic components</translate>
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
|Duration=1
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|Duration=2.5
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>15/09/2025
  
  
Standard  hex key set
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Moved to Confluance
  
Standard spanner set
 
  
Standard HSS drill set
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Click [https://stuga-ltd.atlassian.net/wiki/external/OGM5MzI3NDQ3NDM0NGQxZThiMTEwNGExNTFlZGEzNzI Here]</translate>
 
 
Standard tap set
 
 
 
 
 
'''<u>Parts Required</u>'''
 
 
 
 
 
H0007998 Regulator internal mount 5 way x 1
 
 
 
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14
 
 
 
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9
 
 
 
P0000021 air gun assembly x 1
 
 
 
P0000024 hex nipple  1/4 x 3
 
 
 
P0000058 Regulator Mounting Kit x 1
 
 
 
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
 
 
 
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
 
 
 
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
 
 
 
P0000145  tee equal 1/4 x 3
 
 
 
P0000159 Fitting: Stem Blanking Plug 6mm x 2
 
 
 
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
 
 
 
P0000278 Regulator 0-2 bar x 1
 
 
 
P0000332 Regulator with Gauge G1/8<nowiki>''</nowiki> 0-8 bar x 8
 
 
 
P0000361 1/4<nowiki>'' Male Probe to suit 1/4''</nowiki> PCL Female coupling x 1
 
 
 
P0000419 Air Service Unit OH (P0283) x 1
 
 
 
P0001071 Valve base type41 8 position x 1
 
 
 
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4
 
 
 
P0001101 Male straight 1/4 bsp to 12mm x 1
 
 
 
P0001102 Fitting male elbow 12mm 1/4 x 4
 
 
 
P0001105 Bulkhead straight 12mm x 6
 
 
 
P0001186 Valve. 24v dc smc x 8
 
 
 
<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Ecr raised</translate>
 
|Step_Content=<translate>Ecr raised to amend regulator bracket to remove redundant holes and add fixing holes for valve bank
 
 
 
 
 
Use part as is until process to update is complete
 
 
 
 
 
Drill regulator bracket M4 to suit valve base</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_091527.png
 
|Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_091518.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble valve bank</translate>
 
|Step_Content=<translate>Assemble valve bank as shown</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_092337.png
 
|Step_Picture_01=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_092343.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Attach valve bank</translate>
 
|Step_Content=<translate>Attach valve bank to regulator bracket using M4 socket caps , washers and nyloc nuts</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_092741.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble regulators</translate>
 
|Step_Content=<translate>Assemble 7 off regulators with 6mm elbows and spare port blanked
 
 
 
 
 
Assemble 1 off regulator with 8mm elbows and spare port blanked</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-10-25_092813.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble Air service unit</translate>
 
|Step_Content=<translate>Assemble air service unit</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073451.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Mount air service unit</translate>
 
|Step_Content=<translate>Mount air service unit to front lower panel</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Mount regulators</translate>
 
|Step_Content=<translate>Mount regulators to front lower panel
 
 
 
 
 
As viewed from front, bottom right regulator should have 8mm fittings</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Mount bulkheads</translate>
 
|Step_Content=<translate>Mount 3 off 12mm bulkheads to lower panel</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Assemble and mount 0-2bar regulator</translate>
 
|Step_Content=<translate>Assemble and mount 0-2 bar regulator to lower front panel</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073613.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit and connect air gun assembly</translate>
 
|Step_Content=<translate>Fit 8mm bulkhead to lower front panel
 
 
 
 
 
Fit air gun assembly
 
 
 
 
 
Connect 8mm red pipe from reg OUT to bulkhead</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073825.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit cable gland</translate>
 
|Step_Content=<translate>Fit cable gland for air service unit</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_073451.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Fit labels for regulators</translate>
 
|Step_Content=<translate>Print and Attach labels for regulator's
 
 
 
 
 
Labels to be added both sides of panel 
 
 
 
 
 
From top left to bottom right
 
 
 
 
 
Y350 Clamp Infeed Top
 
 
 
Y351 Clamp Infeed Side
 
 
 
Y386 Clamp Middle Top
 
 
 
Y386 Clamp middle Side
 
 
 
Y395 Clamp V Top
 
 
 
Y395 clamp V Side
 
 
 
Z  Axis Support
 
 
 
VZ Axis  Support</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074048.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Lower rear panel bulklheads</translate>
 
|Step_Content=<translate>Fit 3 off 12mm bulkheads to rear lower panel</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074155.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Label bulkheads</translate>
 
|Step_Content=<translate>Print and fit Labels to identify bullheads as
 
 
 
 
 
12mm red    2 off
 
 
 
12mm blue  1 off</translate>
 
|Step_Picture_00=R0015114_Bench_Assemble_Valve_Banks_and_Regulators_Screenshot_2023-11-02_074155.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 15 septembre 2025 à 11:05

Auteur avatarGareth Green | Dernière modification 15/09/2025 par Gareth Green en cours de rédaction

Assembly details for pneumatic components

Difficulté
Moyen
Durée
2.5 heure(s)

Introduction

15/09/2025


Moved to Confluance


Click Here

Étape 1 -

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