|
|
| (2 révisions intermédiaires par le même utilisateur non affichées) |
| Ligne 5 : |
Ligne 5 : |
| | |Categories=Production | | |Categories=Production |
| | |Difficulty=Hard | | |Difficulty=Hard |
| − | |Duration=3 | + | |Duration=4 |
| | |Duration-type=hour(s) | | |Duration-type=hour(s) |
| | }} | | }} |
| | {{Introduction | | {{Introduction |
| − | |Introduction=<translate><u>'''Tools Required'''</u> | + | |Introduction=<translate>15/09/29025 |
| | | | |
| | | | |
| − | 2 off 2 meter straight edge
| + | Moved to Confluance |
| | | | |
| − | 1 meter straight edge
| |
| | | | |
| − | Engineers level
| + | Click [https://stuga-ltd.atlassian.net/wiki/external/OGFkMjk1YThiNjQwNGNhZjgxOTc0ZmIxMzUzNzJjYzU Here]</translate> |
| − | | |
| − | Engineers 12" square
| |
| − | | |
| − | Feeler gauges
| |
| − | | |
| − | Standard hex key set
| |
| − | | |
| − | Standard HSS drill set
| |
| − | | |
| − | Standard tap set
| |
| − | | |
| − | Clamp blocks
| |
| − | | |
| − | 600m steel rule
| |
| − | | |
| − | Vernier
| |
| − | | |
| − | 300mm parallels
| |
| − | | |
| − | 1" parallels
| |
| − | | |
| − | | |
| − | <u>'''Parts required'''</u>
| |
| − | | |
| − | | |
| − | R0015310 install v notch subframe</translate>
| |
| | }} | | }} |
| | {{Materials}} | | {{Materials}} |
| | {{EPI}} | | {{EPI}} |
| | {{Tuto Step | | {{Tuto Step |
| − | |Step_Title=<translate>Unless otherwise stated</translate> | + | |Step_Title=<translate></translate> |
| − | |Step_Content=<translate>Use locktite 243 on all fasteners | + | |Step_Content=<translate></translate> |
| − | | |
| − | Use loctite 572 on all threaded pneumatic connection
| |
| − | | |
| − | Pen mark all fasteners to show finalised</translate>
| |
| − | |Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Set Top mount Parallel</translate>
| |
| − | |Step_Content=<translate>Set top beam mount parallel to ring subframe
| |
| − | | |
| − | | |
| − | 1 Measure indicated points both sides
| |
| − | | |
| − | | |
| − | 2 Adjust in directions shown to set both measurements to match . release M12 fasteners indicated and adjust using clearance in holes
| |
| − | | |
| − | | |
| − | Take note of measurement set to. Accuracy of +- 0.25mm</translate>
| |
| − | |Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_090100.png
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| − | }}
| |
| − | {{Tuto Step
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| − | |Step_Title=<translate>Measure offset</translate>
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| − | |Step_Content=<translate>Measure distance from shaft to front face of beam mount as shown using vernier
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| − | | |
| − | | |
| − | Check both sides are consistent
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| − | | |
| − | | |
| − | Calculate new measurement by adding step 2 measurement to vernier measurement
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| − | | |
| − | | |
| − | for example 30.7mm (vernier measurement0+ 469.5mm (parallel set measurement) = 500.2mm
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| − | | |
| − | | |
| − | 500.2mm will be the bottom shaft position measurement</translate>
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| − | |Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_091025.png
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| − | |Step_Picture_01=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_091423.png
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| − | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":750,"height":719,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.8,"scaleY":0.8,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/2/2e/R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_091423.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":308.08,"top":150.64,"width":105.53,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":5.12,"scaleY":5.12,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"EXAMPLE","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":575,"width":600}
| |
| − | }}
| |
| − | {{Tuto Step
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| − | |Step_Title=<translate>Adjust bottom mount</translate>
| |
| − | |Step_Content=<translate>Using step 3 calculation, set lower position to measurement obtained
| |
| − | | |
| − | | |
| − | 1 Position 2 off small parallels and 1 off large parallel as shown
| |
| − | | |
| − | | |
| − | 2 Take indicated measurement
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| − | | |
| − | | |
| − | 3 Move lower beam mount to achieve correct measurement
| |
| − | | |
| − | | |
| − | 4 Ensure 4 off M10 flat bottomed grub screws are touching main frame and hold position with G clamp and support blocks
| |
| − | | |
| − | | |
| − | Repeat for opposite side , double check all measurements when adjustment is carried out , until both measurements are exactly set to calculated measurement (tolerance +- 0.25mm )
| |
| − | | |
| − | <br /></translate>
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| − | |Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_091727.png
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| − | 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| − | }}
| |
| − | {{Tuto Step
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| − | |Step_Title=<translate>Level Lower mount</translate>
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| − | |Step_Content=<translate>1 Level lower mount Y Axis as shown, using 1 meter straight edge and engineers level. Adjust using lower side M10 grubscrews
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| − | | |
| − | | |
| − | 2 Level x axis of indicated blocks as shown. Use 2 small parallels and engineers level . Use M10 Grubscrews and M16 bolt beneath to adjust level
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| − | | |
| − | | |
| − | Repeat for both sides</translate>
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| − | |Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1393,"height":903,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.43,"scaleY":0.43,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/a/ab/R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_092929.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":336,"top":225,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2}],"height":389,"width":600}
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Finalise Fasteners</translate>
| |
| − | |Step_Content=<translate>Finalise the following fasteners
| |
| − | | |
| − | | |
| − | 1 Ensure 8 off grubscrews that hold vertical shaft position are swapped for M8 x 16 kcp grubscrews , glued and tightened
| |
| − | | |
| − | | |
| − | 2 Ensure 8 off M16 bolts are glued and tightened</translate>
| |
| − | |Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093146.png
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| − | |Step_Picture_01=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093255.png
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| − | |Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":740,"height":765,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.81,"scaleY":0.81,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/b/b6/R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093255.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":264,"top":198,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":2},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":514,"top":139,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":130,"top":422,"width":200,"height":200,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":100,"ry":100}],"height":620,"width":600}
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Adjust Vertical</translate>
| |
| − | |Step_Content=<translate>Use shaft setting block to check level of vertical shafts
| |
| − | | |
| − | | |
| − | 1 Attach setting block to 1 off outside shaft as shown
| |
| − | | |
| − | | |
| − | 2 Adjust lower beam molunt in direction shown to set level
| |
| − | | |
| − | | |
| − | 3 Move setting block to other outer shaft and recheck level. Any discrepancy should be equalised between shafts</translate>
| |
| − | |Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093519.png
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| − | |Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":737,"height":740,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.81,"scaleY":0.81,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e6/R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093519.png","filters":[]},{"type":"wfnumberedbullet","version":"2.4.6","originX":"left","originY":"top","left":383,"top":319,"width":25,"height":25,"fill":"rgb(0,0,0)","stroke":"#FF0000","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"objects":[{"type":"circle","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":24,"height":24,"fill":"#FF0000","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":12,"startAngle":0,"endAngle":6.283185307179586},{"type":"text","version":"2.4.6","originX":"center","originY":"center","left":0,"top":0,"width":7.79,"height":15.82,"fill":"rgba(255,255,255,255)","stroke":null,"strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"1","fontSize":14,"fontWeight":"normal","fontFamily":"arial","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"styles":{} }],"number":1}],"height":602,"width":600}
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| − | |Step_Picture_01=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_093645.png
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| − | 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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Double Check</translate>
| |
| − | |Step_Content=<translate>Double check all previous levelling and measurements to confirm all criteria has been met</translate>
| |
| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Squareness Check</translate>
| |
| − | |Step_Content=<translate>V notch sub frame must be square clamps.
| |
| − | | |
| − | | |
| − | To check this
| |
| − | | |
| − | | |
| − | 1 Use 2 meter straight edge against datum rollers as shown
| |
| − | | |
| − | | |
| − | 2 Use 2 meter straight edge to align over front face of 4 vertical subframe shafts. Hold in position with 2 quick clamps
| |
| − | | |
| − | | |
| − | 3 Use engineers square to check squareness. If this check shows any discrepancy, Recheck all previous settings to identify fault area</translate>
| |
| − | |Step_Picture_00=R0015312_Finalise_V_Notch_Subframe_Screenshot_2023-09-22_094156.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Sign off</translate>
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| − | |Step_Content=<translate>Quality check required at this stage from supervisor</translate>
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| − | |Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
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| − | }}
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| − | {{Tuto Step
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| − | |Step_Title=<translate>Final fixings</translate>
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| − | |Step_Content=<translate>1 Drill and Tap M12 and fit 2 off M12 x 25 socket caps per side ( 4 off in total ) in lower beam mount
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| − | | |
| − | | |
| − | 2 Drill 8mm hole and add 8mm spiral pin as shown ( 1 per side ) in lower beam mount
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| − | | |
| − | 3 Drill 8mm hole and add 8mm spiral pin as shown ( 1 per side ) in upper beam mount</translate>
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| |
| − | }}
| |
| − | {{Tuto Step
| |
| − | |Step_Title=<translate>Add Thread lock</translate>
| |
| − | |Step_Content=<translate>Add loctite 290 to all adjustment grubscrews used
| |
| − | | |
| − | | |
| − | 16 off m10 x 12</translate>
| |
| | }} | | }} |
| | {{Notes}} | | {{Notes}} |
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