R0015028D ZX5 Hepco Beam Alignment Module C part 2 : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_141036.png |Main_Picture_annotation={"version":"2.4.6","objects":... »)
(Balise : Remplacé)
 
Ligne 9 : Ligne 9 :
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>11/09/2025
  
  
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Engineers level
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Moved to Confluance
  
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Hepco flat spanner T0000491
 
  
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Hepco Box spanner T0000492
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Click [https://stuga-ltd.atlassian.net/wiki/external/Mzc1ZTdlODZiYjFiNGE5MGFjYzlmNjlmYWQyOWRiODU Here]</translate>
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Standard hex key set
 
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Incremental shim pack
 
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'''<u>Parts Required</u>'''
 
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B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6
 
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B0000184 Journal Cap Seal 34 x 4
 
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B0000185 Double Row Long Stud Journal Eccentric x 2
 
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B0000186 Double Row Long Stud Journal Concentric x 2
 
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B0000234 Straight Grease Nipple M6 ST/ST x 6
 
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B0001006 Linear rail 25mm x 820mm x 6
 
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B0001102 Double edge spacer slide and beam 7600mm x 1
 
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D0015072 Carriage Plate x 1
 
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D0015492 Vertical Beam Adjustment Plate x 5
 
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D0015493 Lateral Beam Adjustment Plate x 5
 
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P0000200 Elbow Adaptor 6mm - M5 x 2
 
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B0000173 blanking cap x 90
 
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F0000331 M6 threaded plate x 120</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use Loctite 570 on all threaded pneumatic connections
 
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Pen mark all bolts once finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit linear rails</translate>
 
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|Step_Content=<translate>Fit 6 off B0001006 linear rails to hepco beam as shown
 
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Use data for position of each  rail
 
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Fix with F0000331 m6 threaded plates  and m6 x 20 socket caps with no adhesive ( holding stock of F0000331 plates is available from stores via request )
 
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only apply light pressure to 2 off fixings per rail</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_141233.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Level linear rails</translate>
 
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|Step_Content=<translate>1  Set hole position A to middle of movement in direction shown
 
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2 Use engineers level on indicated face and adjust position B up or down to set rail level
 
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3  Remove central fasteners one by one, applying adhesive and adding final tension. Then remove both end fasteners ,apply adhesive and apply final tension
 
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Repeat  for all remaining 5 linear rails
 
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<br /></translate>
 
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−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Attach mounting brackets</translate>
 
−
|Step_Content=<translate>Attach D0015492 Vertical Beam Adjustment Plate x 5 and
 
−
 
 
−
D0015493 Lateral Beam Adjustment Plate x 5 to positions shown
 
−
 
 
−
Use M10 x 20 and M10 x 30 set bolts, M10 A form washers And nuts on joining plates
 
−
 
 
−
Pay attention to orientation of position 3
 
−
 
 
−
only apply light pressure to fasteners to hold in place brackets</translate>
 
−
|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142429.png
 
−
|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142434.png
 
−
|Step_Picture_02=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142441.png
 
−
|Step_Picture_03=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142637.png
 
−
|Step_Picture_03_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":327,"height":636,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.83,"scaleY":1.83,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/8/8c/R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142637.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":82.41,"top":540.82,"width":83.35,"height":127.46,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.58,"scaleY":1.58,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"M10 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−
|Step_Picture_04=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142641.png
 
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−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fit bearings and finalise mounts</translate>
 
−
|Step_Content=<translate>Attach B0000046 bearings 6 off to linear rails orientated as shown
 
−
 
 
−
Use M6 x 16 socket caps and M6 A form washers with adhesive and lightly fasten as shown , ensure mounting brackets are free to move to align to the bearing face .
 
−
 
 
−
Once all faces are in position, tighten all fasteners with adhesive and finalise</translate>
 
−
|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142953.png
 
−
|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_142958.png
 
−
|Step_Picture_02=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_143002.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Quality check</translate>
 
−
|Step_Content=<translate>Quality check required from supervisor before next step commences</translate>
 
−
|Step_Picture_00=R0008013_Clacker_assembly_quality.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Dowel in position</translate>
 
−
|Step_Content=<translate>Brackets require fixing with 8mm x 24mm roll pins
 
−
 
 
−
Drill the indicated faces to secure alignment
 
−
 
 
−
All 5 bracket sets required pinning</translate>
 
−
|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_143105.png
 
−
|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_143111.png
 
−
|Step_Picture_02=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_143115.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Hepco dowels</translate>
 
−
|Step_Content=<translate>Now alignment is complete, the finalising dowels supplied with the hepco rail can be fitted in the areas shown</translate>
 
−
|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_143202.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Remove setting jigs . grease bearings and fit blanking plugs</translate>
 
−
|Step_Content=<translate>Setting jigs can now be removed that are supporting hepco rail in 5 positions
 
−
 
 
−
Fit B0000173 blanking plugs to linear rails. Ensure plugs are fitted flush to rail face, not below
 
−
 
 
−
Grease all linear bearings on hepco rail</translate>
 
−
|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_part_2_Screenshot_2023-11-10_143236.png
 
 
}}
 
}}
 
{{Notes}}
 
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Version actuelle datée du 11 septembre 2025 à 09:46

Instructions for mounting and aligning hepco x axis beam

Auteur avatarGareth Green | Dernière modification 11/09/2025 par Gareth Green en cours de rédaction

Difficulté
Très difficile
Durée
1 minute(s)

Instructions for mounting and aligning hepco x axis beam

Difficulté
Très difficile
Durée
1 minute(s)

Introduction

11/09/2025


Moved to Confluance


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