R0015028D ZX5 Hepco Beam Alignment Module C : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-06-29_143013.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type... »)
(Balise : Remplacé)
 
(24 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Very hard
 
|Difficulty=Very hard
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|Duration=8
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|Duration=13
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>11/09/2025
  
  
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Engineers level
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Moved to Conluance
  
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Hepco flat spanner
 
  
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Hepco Box spanner
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Click [https://stuga-ltd.atlassian.net/wiki/external/Mzc1ZTdlODZiYjFiNGE5MGFjYzlmNjlmYWQyOWRiODU Here]</translate>
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Standard hex key set
 
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Incremental shim pack
 
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'''<u>Parts Required</u>'''
 
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B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6
 
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B0000184 Journal Cap Seal 34 x 4
 
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B0000185 Double Row Long Stud Journal Eccentric x 2
 
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B0000186 Double Row Long Stud Journal Concentric x 2
 
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B0000234 Straight Grease Nipple M6 ST/ST x 6
 
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B0001006 Linear rail 25mm x 820mm x 6
 
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B0001102 Double edge spacer slide and beam 7600mm x 1
 
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D0015072 Carriage Plate x 1
 
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D0015492 Vertical Beam Adjustment Plate x 5
 
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D0015493 Lateral Beam Adjustment Plate x 5
 
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P0000200 Elbow Adaptor 6mm - M5 x 1</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
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{{Tuto Step
 
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|Step_Title=<translate>Unless otherwise stated</translate>
 
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|Step_Content=<translate>Use Loctite 243 on all fasteners
 
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Use Loctite 570 on all threaded pneumatic connections
 
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Pen mark all bolts once finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Additional spacer</translate>
 
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|Step_Content=<translate>Ensure additional spacer is removed from  jigs when using for alignment on module C</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_153214.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_153324.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Attach Setting jigs</translate>
 
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|Step_Content=<translate>Mount setting jigs to channel section in positions shown using M8 cap head bolts and heavy washers
 
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Position one shown will require fixing points drilling to channel section . Drill M8 and position to measurement shown of 430mm</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154311.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154604.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Level Setting Jigs</translate>
 
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|Step_Content=<translate>{{Info|....The correct setting of these jigs is vital to correct installation of the hepco drive system. Accurate positioning of these will enable quality checks to be performed on the supplied hepco rail}}
 
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Use an engineers level to individually adjust each jig to be level on both axis
 
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{{Warning|...Always ensure when levelling that the jig remains in contact with the blue support bar on at least one point . The distance between the top face and the blue mounting section is vital to the correct set up}}<br /></translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154713.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154719.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Level x axis between jigs</translate>
 
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|Step_Content=<translate>Using a 2 meter straight edge , the jigs should be levelled to each other as shown.
 
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Identify which Jig is the lowest point by using the straight edge and level . Adjust the lower height jigs to match the highest point one. This is to ensure that the height is maintained as much as possible between blue mounting bar and jig top face
 
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When a jig is adjusted for height, i will need rechecking to see if the other previous levelled plains have moved. If so, re adjust to bring jig level in all axis</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154802.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154809.png
 
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|Step_Picture_02=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154814.png
 
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|Step_Picture_03=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_154818.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Wire line for setting straightness</translate>
 
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|Step_Content=<translate>A wire line should be used for setting the straightness of the jigs along the x axis
 
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Use dokit [[Alignment guide using wire line]] for correct process to set up</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155000.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155014.png
 
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|Step_Picture_02=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155021.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Quality Check</translate>
 
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|Step_Content=<translate>Qc Double check required at this point from Supervisor that all alignment is correct.</translate>
 
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|Step_Picture_00=R0000711_Rotary_Base_Assembly_quality-assurance-testing.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Position Hepco double edge slide</translate>
 
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|Step_Content=<translate>B0001102 can now be assembled on jigs .
 
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These beams are paired so check you have been issued a set correctly
 
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Pairs can be identified as follows
 
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1 and 1
 
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2 and 2
 
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A and A
 
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B and B</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155300.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155256.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Mechanically join Hepco beam</translate>
 
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|Step_Content=<translate>1 Use jig shown to ensure correct pitching of 2 sections of drive rail when coupled together
 
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2 Use v blocks to ensure alignment of V's on hepco rail are correct when mating the two parts
 
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3 Position and tighten the joining bars between the two sections (picture required)</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155343.png
 
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|Step_Picture_01=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155350.png
 
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|Step_Picture_02=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155355.png
 
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|Step_Picture_03=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155400.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Set beam position</translate>
 
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|Step_Content=<translate>Hepco slide rail should be positioned as drawing</translate>
 
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|Step_Picture_00=R0015028D_ZX5_Hepco_Beam_Alignment_Module_C_Screenshot_2023-07-11_155629_-_Copy.png
 
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{{Tuto Step
 
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|Step_Title=<translate></translate>
 
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|Step_Content=<translate></translate>
 
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}}
 
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate></translate>
 
|Step_Title=<translate></translate>

Version actuelle datée du 11 septembre 2025 à 09:41

Instructions for mounting and aligning hepco x axis beam

Auteur avatarGareth Green | Dernière modification 11/09/2025 par Gareth Green en cours de rédaction

Difficulté
Très difficile
Durée
13 heure(s)

Instructions for mounting and aligning hepco x axis beam

Difficulté
Très difficile
Durée
13 heure(s)

Introduction

11/09/2025


Moved to Conluance


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