R0015035 Bench Assemble V Notch Components : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-20_113654.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type"... »)
(Balise : Remplacé)
 
(12 révisions intermédiaires par le même utilisateur non affichées)
Ligne 5 : Ligne 5 :
 
|Categories=Production
 
|Categories=Production
 
|Difficulty=Medium
 
|Difficulty=Medium
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|Duration=6
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|Duration=10
 
|Duration-type=hour(s)
 
|Duration-type=hour(s)
 
}}
 
}}
 
{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>04/09/2025
  
  
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Standard hex key set
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Moved to Confluance
  
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Standard spanner set
 
  
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Standard HSS drill set
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Click [https://stuga-ltd.atlassian.net/wiki/external/NmFjMzQxNTBmODgxNDllY2EzODE5ZTNjOTU4ODRlMjA Here]</translate>
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Vernier 150mm
 
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1 meter straight edge
 
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1" parallel blocks
 
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40mm shaft pin jigs
 
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Feeler gauge set
 
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Internal circlip pliers
 
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External circlip pliers
 
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8mm hand reamer
 
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'''<u>Parts Required</u>'''
 
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B0000041    5 x 5 x 19 key x 1
 
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B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8
 
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B0000427 Leadscrew Ø25x10 435 Long x 1
 
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B0001047 Fixed Bearing Support Block Ø17 x 1
 
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B0001120 Circlip 62mm External x 16
 
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B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1
 
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B0001134 Ball Bearing 15ID 35OD 11 Long x 10
 
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C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
 
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D0010132 SZ Drive Mount Plate x 1
 
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D0010563 Y Axis Servo Mount x 1
 
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D0015147 V Notch Upper Support Bar x 1
 
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D0015148 V Notch Lower Support Bar x 1
 
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D0015149 VZ Shaft End Plate x 4
 
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D0015150 Shaft 40mm: 1350 ZX V Notch Saw Motor Slide x 4
 
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D0015152 V-Notch Upper Moving Bar x 1
 
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D0015153 V-Notch Rear Moving Bar x 1
 
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D0015154 V-Notch Front Moving Barx1
 
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D0015157 Saw Motor Bar x 4
 
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D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8
 
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D0015159B Saw Motor Adjustment Screwx 4
 
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D0015160 Saw Motor Block x 4
 
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D0015164 VY Leadscrew Block x 1
 
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D0015166 VY Motor Mounting Plate x1
 
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D0015258 Upper Link Mount 1 x 1
 
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D0015259 Upper Link Mount 2 x 1
 
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D0015260 Upper Link x 2
 
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D0015261 Lower Link x 2
 
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D0015262 Lower Link Mount x 2
 
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D0015263 Mid Link Shaft x 2
 
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D0015264 Lower Link Shaft x 2
 
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M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
 
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<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
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Use Loctite 572 on all threaded pneumatic connection
 
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Pen mark all fasteners to show finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Saw motor bar assemblies</translate>
 
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|Step_Content=<translate>2 off  No. 1 and 2 off No.2 required assembling</translate>
 
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|Step_Picture_00=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-20_115749.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Prepare Adjustment bolts</translate>
 
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|Step_Content=<translate>4 off  D0015159B Saw Motor Adjustment Screw require M8 x 70 set bolts cutting to suit M8 thread depth on adjuster bolts
 
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Adjust each bolt individually as discrepancies in thread depth are possible</translate>
 
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|Step_Picture_00=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-20_133732.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Check M16 thread and add M8 set bolt</translate>
 
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|Step_Content=<translate>1  Fit M16 x 1.5 nut to each screw . Ensure nut winds fully to face of bolt
 
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2 Fit M8 x 70 set bolt to each bolt. Treat the M8 and M16 adjuster bolt as pairs from this point and do not mix up.  Wind the M8 set fully into the adjuster bolt and tighten
 
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3  Measure the gap indicated , and minus 3mm.    This will give you the exact amount that needs removing from the M8 bolt
 
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4 Remove M8 from adjuster bolt, and cut exact amount calculated off the end of the M8 bolt . Dress end
 
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5 Add M8 penny washer to cut M8 bolt , refit to adjuster bolt. Tighten fully.
 
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6 M8 Set bolt should fully tighten and leave a gap big enough for penny washer to float around
 
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Repeat for remaining 3 adjuster bolts
 
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<br /></translate>
 
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{{Tuto Step
 
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|Step_Title=<translate>M0001093 Shaft Clamping Element (Ø15-20 shafts)</translate>
 
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|Step_Content=<translate>M0001093 Shaft Clamping Element require the issued M6 x 35 cap head  to be swapped for a M6 x 30 socket cap.
 
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Swap bolts in all 16, paying attention  to correct re assembly</translate>
 
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|Step_Picture_01=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-20_135615.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Assemble motor mounts</translate>
 
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|Step_Content=<translate>4 off 
 
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Fit 2 off D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide    into D0015160 Saw Motor Block with 4 off  M0001093 Shaft Clamping Element
 
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Ensure flats of M0001093 Shaft Clamping Element are aligned correctly to allow shaft to pass through
 
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Only apply light tension to these bolts as adjustment will be required later on</translate>
 
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|Step_Picture_01=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-26_143511.png
 
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}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fit to Saw motor bar</translate>
 
−
|Step_Content=<translate>1 Fit assemblies as shown 
 
−
 
 
−
Secure shafts with M8 x 12 KCP grubscrews
 
−
 
 
−
2 Add  previously assembled M16 adjusted bolts .  Remove m8 and washer , apply copper slip to thread and machined shank of bolt and wind into assembly .
 
−
 
 
−
3 Apply loctite 270 to m8 bolt and refit and thoroughly tighten
 
−
Make 2 off each hand</translate>
 
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|Step_Picture_05=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-26_143540.png
 
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}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Set distance</translate>
 
−
|Step_Content=<translate>Set gap to 22.5mm and lock off m16 nut and ensure measurement isn't effected from tightening
 
−
 
 
−
 
 
−
Tolerance -+0.1mm</translate>
 
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−
|Step_Picture_01=R0015035_Bench_Assemble_V_Notch_Components_Screenshot_2023-07-26_143518.png
 
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−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Assemble leadscrew assembly</translate>
 
−
|Step_Content=<translate>1  Attach B0001047 Fixed Bearing Support Block Ø17 x 1 as shown. Ensure locking grubscrews are tensioned in lock nut once tightened
 
−
 
 
−
2  Insert  B0000041 key into leadscrew and fit B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) , push to should and finalise coupling m6 fastener
 
−
 
 
−
<br /></translate>
 
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}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 4 septembre 2025 à 16:06

Instructions for bench assembly of v notch components

Auteur avatarGareth Green | Dernière modification 4/09/2025 par Gareth Green en cours de rédaction

Difficulté
Moyen
Durée
10 heure(s)

Instructions for bench assembly of v notch components

Difficulté
Moyen
Durée
10 heure(s)

Introduction

04/09/2025


Moved to Confluance


Click Here

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Récupérée de « https://stuga.dokit.app/w/index.php?title=R0015035_Bench_Assemble_V_Notch_Components&oldid=15616 »
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