R0000738 Pneumatic Installation : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0000738_Pneumatic_Installation_Screenshot_2024-02-26_081618.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","v... »)
(Balise : Remplacé)
 
(Une révision intermédiaire par le même utilisateur non affichée)
Ligne 9 : Ligne 9 :
 
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}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''
+
|Introduction=<translate>02/09/2025
  
  
Pipe cutters
+
Moved to Confluance
  
Pipe identification numbers
 
  
 
+
Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here]<br /></translate>
'''<u>Parts Required</u>'''
 
 
 
 
 
D0015703 Air Gun Bracket x 1
 
 
 
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
 
 
 
P0000046 Fitting: 'Y' Adaptor 6mm x 4
 
 
 
P0000053 6mm T (P16) x 2
 
 
 
P0000075 Parallel Y Connector 8mm x 1
 
 
 
P0000077 Straight Adaptor 8mm - 1/8BSP  x 3
 
 
 
P0000160 Fitting: Flow Controller In Line 6mm x 4
 
 
 
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
 
 
 
P0000401 6mm inline non return valve x 2
 
 
 
P0000470 Valve: 5/2  PnPnu 1/8BSP x 1
 
 
 
P0000513 Ball valve with QS connector x 1
 
 
 
P0000551 6mm inline Quick Exhaust Fitting x 6
 
 
 
P0001106 Plug in reducer 12mm to 8mm x 7
 
 
 
P0001107 12mm Y connector x 8
 
 
 
R0015114 Bench Assemble Valve banks and Regulators 
 
 
 
<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
+
|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
+
|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Machine Handing</translate>
 
|Step_Content=<translate>Exit point of shown pipes changes in respect to hand of machine
 
 
 
 
 
Photo shows L-R configuration
 
 
 
 
 
For R-L configuration, the pipes must exit the trunking on the left side ( opposite to shown picture)</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_081154.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Y269 Ring blow output</translate>
 
|Step_Content=<translate>Pipe id 2699 
 
 
 
 
 
Pipe trailing from rotary head energy chain 
 
 
 
Route into trunking and exit as shown to valve bank 
 
 
 
 
 
Blank port 2</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091217.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073400.png
 
|Step_Picture_02=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073407.png
 
|Step_Picture_03=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073415.png
 
|Step_Picture_04=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073628.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y270 Clamp hold</translate>
 
|Step_Content=<translate>Pipe id 2701
 
 
 
 
 
Connect to port 2 on valve bank
 
 
 
 
 
Through trunking as shown 
 
 
 
 
 
Connect to Nose of clamp hold cylinder
 
 
 
 
 
Pipe id 2709
 
 
 
 
 
Connect to port 4 on valve bank
 
 
 
 
 
Through trunking as shown
 
 
 
 
 
Leave 2 meter tails on both pipes exiting the trunking
 
 
 
Handing. Pipes always exit trunking as shown next to side clamp assembly</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073834.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073842.png
 
|Step_Picture_02=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073901.png
 
|Step_Picture_03=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_073944.png
 
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|Step_Picture_04=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_074034.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y350 Clamp infeed top</translate>
 
|Step_Content=<translate>Pipe id 3501
 
 
 
 
 
Connect to port 2 on valvebank
 
 
 
 
 
Through trunking and exit at point shown 
 
 
 
 
 
Pipe id 3509
 
 
 
 
 
Connect to port 4 of valvebank
 
 
 
 
 
Through trunking and exit at point shown 
 
 
 
 
 
Pipe ID 3502
 
 
 
Run pipe between points shown
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
<br /></translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_074105.png
 
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{{Tuto Step
 
|Step_Title=<translate>Y351 infeed side clamp</translate>
 
|Step_Content=<translate>Pipe ID 3511
 
 
 
 
 
Connect to port 2 on valve bank
 
 
 
 
 
Through trunking and exit at point shown
 
 
 
 
 
Pipe ID 3519
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Through trunking and exit as shown 
 
 
 
 
 
Pipe ID 3512
 
 
 
 
 
Through trunking and exit as shown 
 
 
 
 
 
leave pipes coiled up ready for later connection</translate>
 
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|Step_Picture_03=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_074530.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y360 work blowers</translate>
 
|Step_Content=<translate>Pipe Id 3609
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Blank port 2
 
 
 
 
 
Route through trunking and exit as shown.
 
 
 
Leave 1.5meters of pipe from trunking exit
 
 
 
Handing, pipe will always exit trunking at side shown opposite to side clamp connections</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_075038.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_075222.png
 
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|Step_Picture_02=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_075047.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y386 Outfeed clamps</translate>
 
|Step_Content=<translate>Pipe 3861 
 
 
 
From port 2 of valvebank directly up to clamp area shown <br />
 
 
 
3862 routes from clamp area to point shown out of trunking 
 
 
 
3863 routes from clamp area to point shown out of trunking 
 
 
 
3869 connects from port 4 on valve bank and routes to trunking exit point as shown</translate>
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Y389 V cut</translate>
 
|Step_Content=<translate>Connect pipe 3891 to port 2 of valve bank and route as shown . Leave 1 meter tail exiting trunking
 
 
 
 
 
Connect pipe 3899 to port 4 of valve bank and route as shown . Leave 1 meter tail exiting trunking
 
 
 
 
 
Handing. Pipe exit will always be the trunking closet to the support cylinder with air adjustment fittings</translate>
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_080227.png
 
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|Step_Picture_03=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_080459.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Y395 Clamps V</translate>
 
|Step_Content=<translate>3951
 
 
 
 
 
Connect to port 2 on valve bank then route through trunking and exit as shown 
 
 
 
 
 
3959 
 
 
 
Connect to port 4 on valve bank then route through trunking and exit as shown 
 
 
 
3952     
 
 
 
Route between points shown 
 
 
 
3953 
 
 
 
Route between points shown 
 
 
 
Ensure 3 meters of pipe are left for connection once pipes exit trunking 
 
 
 
Leave coiled ready for later connection</translate>
 
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{{Tuto Step
 
|Step_Title=<translate>12mm blue connections  Ring feed</translate>
 
|Step_Content=<translate>Connection for 12mm ring main as follows
 
 
 
 
 
Retrieve 6mm blue pipe from point B, and route down trunking to point A
 
 
 
At point A, connect 6mm blue pipe to fittings as shown
 
 
 
Use
 
 
 
P0001107 12mm Y x 1
 
 
 
P0000161 8-6mm reducer x 1
 
 
 
P0001106 12-8mm reducer x 1
 
 
 
Route 2 off 12 mm blue pipes from fittings as shown to points C and D</translate>
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_082335.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm blue connections  Valve bank supply</translate>
 
|Step_Content=<translate>Add 12mm Y fitting as shown, and connect additional 12mm pipe and exit as shown to provide valve bank air supply 
 
 
 
Use 
 
 
 
P0001107 12mm</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110538.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_083348.png
 
|Step_Picture_02=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_083354.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm blue connection  V cut valve</translate>
 
|Step_Content=<translate>Connect previous 12mm Y connector to new 12mm Y connector at point A or B 
 
 
 
(please note this position will change depending on handing . Position will be determined by the location of the exit point for step 9 , Y389) 
 
 
 
 
 
Use 12mm to 8mm reducer and connect 8mm blue air pipe , feed out of grommit along with previous fitted 2 off pipes 3891 and 3899
 
 
 
Use
 
 
 
P0001107 12mm y connector
 
 
 
P0001106 12-8mm reducer</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110538.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_084707.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Rear pipe exit handing</translate>
 
|Step_Content=<translate>Rear pipe exits change depending on handing of machine
 
 
 
 
 
As viewed from rear
 
 
 
 
 
R-L pipes exit on the left
 
 
 
L-R pipes exit on the right  (shown in picture)
 
 
 
<br />{{Idea|...Pipes always exit opposite side to cables at rear of machine}}
 
 
 
 
 
Add 12mm y connector to split current 12mm blue pipe to provide supply pipe to exit rear of machine
 
 
 
 
 
Use
 
 
 
 
 
P0001107 12mm Y connector</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_084522.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_085036.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Finalise Blue 12mm ring main</translate>
 
|Step_Content=<translate>Bring both 12mm blue pipes to point shown and use 12mm Tee connector to join.
 
 
 
 
 
Run 12mm blue feed pipe to front exit of machine ( same exit as 6mm black pipes from valve bank)</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_104533.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2024-02-23_104655.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Ring Spindle anti drop valve installation</translate>
 
|Step_Content=<translate>Identify 6mm blue line from rotary head energy chain .
 
 
 
 
 
Add P0000513 Q valve as shown
 
 
 
Add P0000401 non return valve as shown
 
 
 
Add P0000046 as shown
 
 
 
 
 
Add additional 6mm blue pipe as shown and end 4 sections into energy chain</translate>
 
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{{Notes}}
 
{{Notes}}

Version actuelle datée du 2 septembre 2025 à 08:42

Auteur avatarGareth Green | Dernière modification 2/09/2025 par Gareth Green en cours de rédaction

Pneumatic installation details for ZX5 module B

Difficulté
Difficile
Durée
8 heure(s)

Introduction

02/09/2025


Moved to Confluance


Click Here

Étape 1 -

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