R0000738 Pneumatic Installation : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0000738_Pneumatic_Installation_Screenshot_2024-02-26_081618.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","v... »)
(Balise : Remplacé)
 
(11 révisions intermédiaires par le même utilisateur non affichées)
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{{Tuto Details
 
{{Tuto Details
 +
|Main_Picture=R0000738_Pneumatic_Installation_Screenshot_2024-02-26_081618.png
 +
|Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-71,"top":-57,"width":707,"height":707,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.95,"scaleY":0.95,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e0/R0000738_Pneumatic_Installation_Screenshot_2024-02-26_081618.png","filters":[]}],"height":450.2901353965184,"width":600}
 
|Description=<translate>Pneumatic installation details for ZX5 module B</translate>
 
|Description=<translate>Pneumatic installation details for ZX5 module B</translate>
 
|Categories=Production
 
|Categories=Production
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}}
 
}}
 
{{Introduction
 
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''
+
|Introduction=<translate>02/09/2025
  
  
Pipe cutters
+
Moved to Confluance
  
Pipe identification numbers
 
  
 
+
Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here]<br /></translate>
'''<u>Parts Required</u>'''
 
 
 
 
 
D0015703 Air Gun Bracket x 1
 
 
 
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
 
 
 
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type)  x 1
 
 
 
P0000021 Airgun Assembly x 1
 
 
 
P0000024 Fitting: Hex Nipple 1/4 BSP x 3
 
 
 
P0000046 Fitting: 'Y' Adaptor 6mm x 4
 
 
 
P0000053 6mm T (P16) x 3
 
 
 
P0000058 Regulator Mounting Kit x 1
 
 
 
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
 
 
 
P0000075 Parallel Y Connector 8mm x 1
 
 
 
P0000077 Straight Adaptor 8mm - 1/8BSP  x 3
 
 
 
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
 
 
 
P0000145 Tee-Equal 1/4BSP Galvanised x 3
 
 
 
P0000160 Fitting: Flow Controller In Line 6mm x 3
 
 
 
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 4
 
 
 
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
 
 
 
P0000278 Regulator 0-2 bar x 1
 
 
 
P0000361 1/4<nowiki>'' Male Probe to suit 1/4''</nowiki> PCL Female coupling x 1
 
 
 
P0000401 6mm inline non return valve x 2
 
 
 
P0000419 Air Service Unit OH (P0283) x 1
 
 
 
P0000470 Valve: 5/2  PnPnu 1/8BSP x 1
 
 
 
P0000513 Ball valve with QS connector x 1
 
 
 
P0000551 6mm inline Quick Exhaust Fitting x 6
 
 
 
P0001053 8mm to 6mm stem reducer x 2
 
 
 
P0001101 Male straight 1/4 bsp to 12mm x 2
 
 
 
P0001102 Male elbow 1/4 bsp to 12mm x 2
 
 
 
P0001105 Bulkhead straight 12mm x 6
 
 
 
P0001106 Plug in reducer 12mm to 8mm x 7
 
 
 
P0001108 12mm Tee connector x 1
 
 
 
R0015114 Bench Assemble Valve banks and Regulators 
 
 
 
<br /></translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
+
|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
+
|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y269 Ring blow output</translate>
 
|Step_Content=<translate>pipe id 2699 
 
 
 
 
 
Connect to port 4 on valve bank
 
 
 
 
 
Blank port 2
 
 
 
 
 
Runs through energy chain to ring
 
 
 
 
 
Connect to Inline flow reg on tool sensor assembly</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091217.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y270 Clamp hold</translate>
 
|Step_Content=<translate>Pipe id 2701
 
 
 
 
 
Connect to port 2 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to Nose of clamp hold cylinder
 
 
 
 
 
Pipe id 2709
 
 
 
 
 
Connect to port 4 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of cylinder</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091309.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y350 Clamp infeed top</translate>
 
|Step_Content=<translate>Pipe id 3501
 
 
 
 
 
Connect to port 2 on valvebank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to swarf chute bulkhead
 
 
 
 
 
Connect bulkhead to nose of cylinder
 
 
 
 
 
Pipe id 3509 
 
 
 
 
 
Connect to port 4 of valvebank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to IN port of Y350 regulator
 
 
 
 
 
Pipe ID 3502
 
 
 
 
 
Connect to OUT port on Y350 regulator
 
 
 
 
 
Connect to swarf chute bulkhead
 
 
 
 
 
Connect bulkhead to base of cylinder , P0000551 qev must be fitted next to cylinder connection
 
 
 
 
 
 
 
 
 
 
 
<br /></translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091241.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y351 infeed side clamp</translate>
 
|Step_Content=<translate>Pipe ID 3511
 
 
 
 
 
Connect to port 2 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to  base of side clamp cylinder
 
 
 
 
 
Pipe ID 3519
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to IN port on Y351 regulator
 
 
 
 
 
Pipe ID 3512
 
 
 
 
 
Connect to OUT port on Y351 regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to nose of cylinder .  P0000551 qev to be fitted next to cylinder fitting</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091245.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y360 work blowers</translate>
 
|Step_Content=<translate>Pipe Id 3609
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Blank port 2
 
 
 
 
 
Connect to inline flow regulator on datum roller blowers</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091638.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y386 Outfeed clamps</translate>
 
|Step_Content=<translate>Pipe ID 3861
 
 
 
 
 
Connect to  port 2 on valvebank
 
 
 
 
 
direct to cylinders
 
 
 
 
 
Add 6mm Y connector  to create 2  off 3861 pipes
 
 
 
 
 
Connect side clamp cylinder nose and top clamp cylinder nose
 
 
 
 
 
Pipe ID 3869
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Run through trunking
 
 
 
 
 
Split with 6mm Tee connector
 
 
 
 
 
Feed IN port of Y386 top and Y386 side Regulators
 
 
 
 
 
Pipe ID 3862
 
 
 
 
 
Connect to OUT of  Y386 top clamp regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of top clamp cylinder . P0005551 QEV must be fitted next to cylinder fitting
 
 
 
 
 
Pipe ID 3863
 
 
 
 
 
Connect to OUT port on Y386 side clamp regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of top clamp cylinder . P0000551 QEV must be fitted next to cylinder connection fitting
 
 
 
<br /></translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091851.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y389 V cut valve fitting</translate>
 
|Step_Content=<translate>Assemble 5/2 valve  and fit onto  V notch lower support angle</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_094810.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y389 V cut</translate>
 
|Step_Content=<translate>Pipe ID  3891
 
 
 
Connect  port 2 of valve bank  to port 12 of 5/2 valve
 
 
 
Connect port 2 of 5/3 valve to base of VZ cut cylinder
 
 
 
 
 
Pipe ID 3899
 
 
 
 
 
Connect port 4 of valve bank to port 10 on 5/3 valve
 
 
 
Connect 4 on 5/3 valve to nose of VZ cut cylinder</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_094810.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y395 Clamps V</translate>
 
|Step_Content=<translate>Pipe ID 3951
 
 
 
 
 
Connect port 2 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Add 6mm Y connector to create 2 3951 feed pipes
 
 
 
 
 
Connect to noses of top and side v notch clamps
 
 
 
 
 
Pipe ID 3959
 
 
 
 
 
Connect to port 4 of valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
6mm tee connector
 
 
 
 
 
Feed both IN ports on Y395 top clamp and Y395 side clamp regulators
 
 
 
 
 
Pipe ID 3952
 
 
 
 
 
Connect OUT port on Y395 top clamp regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to inline flow regulator
 
 
 
Connect to base of v clamp top cylinder . P0000551 QEV must be fitted
 
 
 
Pipe ID 3953
 
 
 
Connect to OUT port on Y395 V clamp side regulator
 
 
 
Connect to inline flow regulator near cylinder
 
 
 
Connect inline flow regulator to base of side clamp cylinder . P0000551 must be fitted next to cylinder</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_095604.png
 
|Step_Picture_02=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_095607.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm blue connections  Ring feed</translate>
 
|Step_Content=<translate>Connection for 12mm ring main as follows
 
 
 
 
 
Front lower 12mm bulkhead to connect to 12mm Y connector at point A indicated
 
 
 
 
 
Add 12mm to 8mm reducer then 8mm to 6mm reducer into Y fitting and connect 6mm blue airpipe to feed up to point B</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110111.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110538.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm blue connections  Valve bank supply</translate>
 
|Step_Content=<translate>Connect previous fitted Y connector to a new 12mm Y connector at point A
 
 
 
 
 
Add 12mm blue pipe to feed valve bank , exit pipe through slot to feed valve bank</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110538.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm blue connection  V cut valve</translate>
 
|Step_Content=<translate>Connect previous 12mm Y connector to new 12mm Y connector at point A
 
 
 
 
 
Use 12mm to 8mm reducer and connect 8mm blue air pipe , feed out of grommit and supply 5/3 v notch valve</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110538.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm blue connection</translate>
 
|Step_Content=<translate>Connect previous fitted 12mm Y connector to rear lower panel 12mm bulkhead .
 
 
 
 
 
Run pipe along rear basket</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_111704.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>Ring supply Anti drop system</translate>
 
|Step_Content=<translate>Connect 6mm blue feed pipe to non return valve at indicated point
 
 
 
 
 
Connect 6mm Y connector to non return valve
 
 
 
 
 
Connect feed pipe from ring assembly to one port of Y connector
 
 
 
 
 
Connect 6mm pipe to second port of Y connector and run pipe to point B
 
 
 
 
 
Add P0000513 q ball valve
 
 
 
 
 
Connect 6mm blue pipe to Q valve to run into energy chain and act as exhaust</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_110538.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm red Connection Bulkhead /Air gun</translate>
 
|Step_Content=<translate>Connect 1st 12mm bulkhead on lower front panel with 12mm  red pipe
 
 
 
 
 
Add 12mm Y connector at point A and fit 12mm to 8mm reducer then add 8mm red pipe to exit trunking and feed Air gun regulator port IN</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_111930.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm Red connection  Z support cylinder</translate>
 
|Step_Content=<translate>Add new 12mm  Y Connector at point A and connect to previous Y connector .
 
 
 
 
 
Add 12mm to 8mm reducer and 8mm to reducer to provide 6mm red pipe to feed to Z support cylinder regulator port IN
 
 
 
 
 
Add P0000501 non return to 6mm red pipe just before entry into In port</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_111930.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm red connection VZ support cylinder</translate>
 
|Step_Content=<translate>Add 12mm Y connector at point indicated and connect to previous 12mm Y connector
 
 
 
 
 
Add 12mm to 8mm reducer and connect 8mm red pipe to feed VZ regulator port IN</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_111930.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm red connection Z support pilot 1</translate>
 
|Step_Content=<translate>Add 12mm Y connector at point A
 
 
 
 
 
Add 12mm to 8mm reducer, then 8mm to 6mm reducer , then connect 6mm red pipe to exit through grommit and feed pilot valve on z support cylinder 1</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_112729.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm red connection rear lower panel</translate>
 
|Step_Content=<translate>Connect previous fitted 12mm Y connector to rear 12mm bulkhead fitting
 
 
 
 
 
run pipe along wire basket at rear</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113021.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm red connection 12mm from bulkhead</translate>
 
|Step_Content=<translate>Connect 12mm red pipe front front 12mm bulkhead to Y connector at indicated point
 
 
 
 
 
fit 12mm to 8mm reducer then 8mm to 6mm reducer and connect 6mm red pipe to feed pilot valve on z support cylinder 2</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113136.png
 
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}}
 
{{Tuto Step
 
|Step_Title=<translate>12mm red connection rear bulkhead</translate>
 
|Step_Content=<translate>Connect previous fitted Y connector to rear bulkhead with 12mm  pipe</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113136.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Z support cylinder  Feeds</translate>
 
|Step_Content=<translate>Connect 6mm red pipe to Out port on Z support cylinder
 
 
 
 
 
Add 6mm Y connector  and connect 2 off 6mm red airpipes to route into trunking and feed both Z support check valves</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113948.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>VZ support cylinder feed</translate>
 
|Step_Content=<translate>Connect 8mm red pipe to OUT port on VZ support regulator and feed base QEV valve on VZ support cylinder</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113948.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Z support exhaust</translate>
 
|Step_Content=<translate>Add 6mm black airpipes to QEV on z support cylinders
 
 
 
 
 
Run through trunking to exit point indicated
 
 
 
 
 
Connect to blowers on swarf chute</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_113136.png
 
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}}
 
}}
 
{{Notes}}
 
{{Notes}}

Version actuelle datée du 2 septembre 2025 à 08:42

Auteur avatarGareth Green | Dernière modification 2/09/2025 par Gareth Green en cours de rédaction

Pneumatic installation details for ZX5 module B

Difficulté
Difficile
Durée
8 heure(s)

Introduction

02/09/2025


Moved to Confluance


Click Here

Étape 1 -

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