R0000738 Pneumatic Installation : Différence entre versions

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{{Tuto Details
 
{{Tuto Details
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|Description=<translate>Pneumatic installation details for ZX5 module B</translate>
 
|Description=<translate>Pneumatic installation details for ZX5 module B</translate>
 
|Categories=Production
 
|Categories=Production
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}}
 
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{{Introduction
 
{{Introduction
|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>02/09/2025
  
  
Pipe cutters
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Moved to Confluance
  
Pipe identification numbers
 
  
 
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Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here]<br /></translate>
'''<u>Parts Required</u>'''
 
 
 
 
 
D0015703 Air Gun Bracket x 1
 
 
 
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
 
 
 
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type)  x 1
 
 
 
P0000021 Airgun Assembly x 1
 
 
 
P0000024 Fitting: Hex Nipple 1/4 BSP x 3
 
 
 
P0000046 Fitting: 'Y' Adaptor 6mm x 4
 
 
 
P0000053 6mm T (P16) x 3
 
 
 
P0000058 Regulator Mounting Kit x 1
 
 
 
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
 
 
 
P0000075 Parallel Y Connector 8mm x 1
 
 
 
P0000077 Straight Adaptor 8mm - 1/8BSP  x 3
 
 
 
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
 
 
 
P0000145 Tee-Equal 1/4BSP Galvanised x 3
 
 
 
P0000160 Fitting: Flow Controller In Line 6mm x 3
 
 
 
P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 4
 
 
 
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
 
 
 
P0000278 Regulator 0-2 bar x 1
 
 
 
P0000361 1/4<nowiki>'' Male Probe to suit 1/4''</nowiki> PCL Female coupling x 1
 
 
 
P0000401 6mm inline non return valve x 2
 
 
 
P0000419 Air Service Unit OH (P0283) x 1
 
 
 
P0000470 Valve: 5/2  PnPnu 1/8BSP x 1
 
 
 
P0000513 Ball valve with QS connector x 1
 
 
 
P0000551 6mm inline Quick Exhaust Fitting x 6
 
 
 
P0001053 8mm to 6mm stem reducer x 2
 
 
 
P0001101 Male straight 1/4 bsp to 12mm x 2
 
 
 
P0001102 Male elbow 1/4 bsp to 12mm x 2
 
 
 
P0001105 Bulkhead straight 12mm x 6
 
 
 
P0001106 Plug in reducer 12mm to 8mm x 7
 
 
 
P0001108 12mm Tee connector x 1
 
 
 
R0015114 Bench Assemble Valve banks and Regulators 
 
 
 
<br /></translate>
 
 
}}
 
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{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Unless otherwise stated</translate>
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|Step_Title=<translate></translate>
|Step_Content=<translate>Use Loctite 243 on all fasteners
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|Step_Content=<translate></translate>
 
 
Use Loctite 572 on all threaded pneumatic connection
 
 
 
Pen mark all fasteners to show finalised</translate>
 
|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y269 Ring blow output</translate>
 
|Step_Content=<translate>pipe id 2699 
 
 
 
 
 
Connect to port 4 on valve bank
 
 
 
 
 
Blank port 2
 
 
 
 
 
Runs through energy chain to ring
 
 
 
 
 
Connect to Inline flow reg on tool sensor assembly</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091217.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y270 Clamp hold</translate>
 
|Step_Content=<translate>Pipe id 2701
 
 
 
 
 
Connect to port 2 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to Nose of clamp hold cylinder
 
 
 
 
 
Pipe id 2709
 
 
 
 
 
Connect to port 4 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of cylinder</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091309.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y350 Clamp infeed top</translate>
 
|Step_Content=<translate>Pipe id 3501
 
 
 
 
 
Connect to port 2 on valvebank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to swarf chute bulkhead
 
 
 
 
 
Connect bulkhead to nose of cylinder
 
 
 
 
 
Pipe id 3509 
 
 
 
 
 
Connect to port 4 of valvebank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to IN port of Y350 regulator
 
 
 
 
 
Pipe ID 3502
 
 
 
 
 
Connect to OUT port on Y350 regulator
 
 
 
 
 
Connect to swarf chute bulkhead
 
 
 
 
 
Connect bulkhead to base of cylinder , P0000551 qev must be fitted next to cylinder connection
 
 
 
 
 
 
 
 
 
 
 
<br /></translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091241.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y351 infeed side clamp</translate>
 
|Step_Content=<translate>Pipe ID 3511
 
 
 
 
 
Connect to port 2 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to  base of side clamp cylinder
 
 
 
 
 
Pipe ID 3519
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to IN port on Y351 regulator
 
 
 
 
 
Pipe ID 3512
 
 
 
 
 
Connect to OUT port on Y351 regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to nose of cylinder .  P0000551 qev to be fitted next to cylinder fitting</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091245.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y360 work blowers</translate>
 
|Step_Content=<translate>Pipe Id 3609
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Blank port 2
 
 
 
 
 
Connect to inline flow regulator on datum roller blowers</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091638.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y386 Outfeed clamps</translate>
 
|Step_Content=<translate>Pipe ID 3861
 
 
 
 
 
Connect to  port 2 on valvebank
 
 
 
 
 
direct to cylinders
 
 
 
 
 
Add 6mm Y connector  to create 2  off 3861 pipes
 
 
 
 
 
Connect side clamp cylinder nose and top clamp cylinder nose
 
 
 
 
 
Pipe ID 3869
 
 
 
 
 
Connect to port 4 on valvebank
 
 
 
 
 
Run through trunking
 
 
 
 
 
Split with 6mm Tee connector
 
 
 
 
 
Feed IN port of Y386 top and Y386 side Regulators
 
 
 
 
 
Pipe ID 3862
 
 
 
 
 
Connect to OUT of  Y386 top clamp regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of top clamp cylinder . P0005551 QEV must be fitted next to cylinder fitting
 
 
 
 
 
Pipe ID 3863
 
 
 
 
 
Connect to OUT port on Y386 side clamp regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of top clamp cylinder . P0000551 QEV must be fitted next to cylinder connection fitting
 
 
 
<br /></translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_091851.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y389 V cut valve fitting</translate>
 
|Step_Content=<translate>Assemble 5/2 valve  and fit onto  V notch lower support angle</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_094810.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y389 V cut</translate>
 
|Step_Content=<translate>Pipe ID  3891
 
 
 
Connect  port 2 of valve bank  to port 12 of 5/2 valve
 
 
 
Connect port 2 of 5/3 valve to base of VZ cut cylinder
 
 
 
 
 
Pipe ID 3899
 
 
 
 
 
Connect port 4 of valve bank to port 10 on 5/3 valve
 
 
 
Connect 4 on 5/3 valve to nose of VZ cut cylinder</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_094810.png
 
}}
 
{{Tuto Step
 
|Step_Title=<translate>Y395 Clamps V</translate>
 
|Step_Content=<translate>Pipe ID 3951
 
 
 
 
 
Connect port 2 on valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
Add 6mm Y connector to create 2 3951 feed pipes
 
 
 
 
 
Connect to noses of top and side v notch clamps
 
 
 
 
 
Pipe ID 3959
 
 
 
 
 
Connect to port 4 of valve bank
 
 
 
 
 
Through trunking
 
 
 
 
 
6mm tee connector
 
 
 
 
 
Feed both IN ports on Y395 top clamp and Y395 side clamp regulators
 
 
 
 
 
Pipe ID 3952
 
 
 
 
 
Connect OUT port on Y395 top clamp regulator
 
 
 
 
 
Through trunking
 
 
 
 
 
Connect to base of v clamp top cylinder . P0000551 QEV must be fitted</translate>
 
|Step_Picture_00=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_083823.png
 
|Step_Picture_01=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_095604.png
 
|Step_Picture_02=R0000738_Pneumatic_Installation_Screenshot_2023-11-01_095607.png
 
 
}}
 
}}
 
{{Notes}}
 
{{Notes}}
 
{{PageLang
 
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|Language=en
 
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|SourceLanguage=none
 
|IsTranslation=0
 
|IsTranslation=0
|Language=en
 
 
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{{Tuto Status
 
{{Tuto Status
 
|Complete=Draft
 
|Complete=Draft
 
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Version actuelle datée du 2 septembre 2025 à 08:42

Auteur avatarGareth Green | Dernière modification 2/09/2025 par Gareth Green en cours de rédaction

Pneumatic installation details for ZX5 module B

Difficulté
Difficile
Durée
8 heure(s)

Introduction

02/09/2025


Moved to Confluance


Click Here

Étape 1 -

Commentaires

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