R0000738 Pneumatic Installation Part 3 : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_143951.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"im... »)
(Balise : Remplacé)
 
(5 révisions intermédiaires par le même utilisateur non affichées)
Ligne 9 : Ligne 9 :
 
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{{Introduction
 
{{Introduction
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|Introduction=<translate>'''<u>Tools Required</u>'''
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|Introduction=<translate>02/09/2025
  
  
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Pipe cutters
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Moved to Confluance
  
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Pipe identification numbers
 
  
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Click [https://stuga-ltd.atlassian.net/wiki/external/OTliMTMwZmVmMDViNGJiMjlhNzgzYjJiNmViMDBhYTc Here]</translate>
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'''<u>Parts Required</u>'''
 
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D0015703 Air Gun Bracket x 1
 
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P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
 
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P0000046 Fitting: 'Y' Adaptor 6mm x 4
 
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P0000053 6mm T (P16) x 2
 
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P0000075 Parallel Y Connector 8mm x 1
 
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P0000077 Straight Adaptor 8mm - 1/8BSP x 3
 
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P0000160 Fitting: Flow Controller In Line 6mm x 4
 
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P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6
 
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P0000401 6mm inline non return valve x 2
 
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P0000470 Valve: 5/2 PnPnu 1/8BSP x 1
 
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P0000513 Ball valve with QS connector x 1
 
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P0000551 6mm inline Quick Exhaust Fitting x 6
 
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P0001106 Plug in reducer 12mm to 8mm x 7
 
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P0001107 12mm Y connector x 8
 
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R0015114 Bench Assemble Valve banks and Regulators</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
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{{Tuto Step
 
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|Step_Title=<translate>Unless otherwise stated</translate>
 
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|Step_Content=<translate>Use Loctite 243 on all fasteners
 
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Use Loctite 572 on all threaded pneumatic connection
 
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Pen mark all fasteners to show finalised</translate>
 
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|Step_Picture_00=R0015086_Assemble_Pneumatics_on_to_electrical_cabinet_loctite_243.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Connect Air service unit</translate>
 
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|Step_Content=<translate>Connect 2 off 12mm red and 1 off 12mm blue pipes as shown to air service unit</translate>
 
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_145925.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Connect  Air gun</translate>
 
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|Step_Content=<translate>Attach bracket D0015703 for airgun and insert airgun</translate>
 
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_145932.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_145936.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Finalise Y395 Connections</translate>
 
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|Step_Content=<translate>Use P0000053 6mm tee to split 3951 pipe as shown
 
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Run 3952 to top clamp
 
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Run 3953 to side clamp
 
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Use 2 off P0000160 flow regs to control flow as shown for top clamp
 
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Use 4 off P0000551 quick exhaust valves, ensuring fitted before flow regulation
 
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Incorporate 2 off reed switches into loom to connect to cylinders  X111 Top clamp home and X112 side Clamp home</translate>
 
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_150934.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151259.png
 
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|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151334.png
 
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|Step_Picture_04=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151453.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Y386 connections</translate>
 
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|Step_Content=<translate>Spiral Wrap loom of 3861,3862 and 3863 pipes. Incorporate X59 and X61 reed switches into loom
 
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Use P0000046 6mm Y connector to split3861 into 2 feed pipes
 
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Loom 3861 and 3862 to top clamp with X59 reed switch
 
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Loom 3861 and 3863 to side clamp with X61 reed switch
 
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Utilize cable tie points as shown
 
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(pictures show L-R configuration )</translate>
 
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151912.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_151952.png
 
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|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_152249.png
 
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}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y351 and  Y270 connections</translate>
 
−
|Step_Content=<translate>Loom as shown
 
−
 
−
 
−
Incorporate X65 side clamp home reed switch into loom
 
−
 
−
 
−
ensure sufficient slack is left in looms to allow full range of movement</translate>
 
−
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_152742.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_152813.png
 
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|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_152818.png
 
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|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":706,"height":842,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.85,"scaleY":0.85,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/d/d4/R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_152818.png","filters":[]},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":126.04,"top":203.34,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.9,"scaleY":1.9,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2701","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":164.02,"top":50.32,"width":47.8,"height":22.6,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.82,"scaleY":1.82,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"2709","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":716,"width":600}
 
−
|Step_Picture_03=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153059.png
 
−
|Step_Picture_04=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153124.png
 
−
|Step_Picture_05=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153144.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Y360 connection</translate>
 
−
|Step_Content=<translate>Route 3609 to roller blower as shown
 
−
 
−
 
−
Utilize pre fitted P0000160 flow reg</translate>
 
−
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153248.png
 
−
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153254.png
 
−
|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153258.png
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Fit Quick exhaust valves to Z supports</translate>
 
−
|Step_Content=<translate>Fit pre assembled quick exhaust valves to z supports as shown
 
−
 
−
 
−
Connect additional 6mm black air pipe to each exhaust as shown and route to point shown at front of machine</translate>
 
−
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153356.png
 
−
|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_153410.png
 
−
|Step_Picture_02=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_154639.png
 
−
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":408,"height":392,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1.47,"scaleY":1.47,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/c/cb/R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_154639.png","filters":[]},{"type":"wfellipse","version":"2.4.6","originX":"center","originY":"center","left":244.03,"top":152.97,"width":107.29,"height":107.29,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":53.64304468390016,"ry":53.64304468390016},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":383.14,"top":262,"width":196.32,"height":101.25,"fill":"#FF0000","stroke":"#FF0000","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Exit 2 off 6mm black exhausts at this point. Leave 1.5mtr excess from grommit ","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":576,"width":600}
 
−
}}
 
−
{{Tuto Step
 
−
|Step_Title=<translate>Assemble V cut valve</translate>
 
−
|Step_Content=<translate>Assemble P0000470 valve as shown</translate>
 
−
|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_154820.png
 
−
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Mount to cross beam</translate>
 
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|Step_Content=<translate>Drill and mount as shown valve to cross beam.
 
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Fix with M4 socket caps and washers
 
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Fit to cross beam next to 3891 and 3899 pipes exiting trunking</translate>
 
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155220.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155236.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Connect Y389</translate>
 
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|Step_Content=<translate>Connect 3891 and 3899 pipes as shown .
 
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Connect 8mm blue connection to valve as shown
 
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Route exit pipes 3891 and 3899 to cut cylinder</translate>
 
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|Step_Picture_00=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155359.png
 
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|Step_Picture_01=R0000738_Pneumatic_Installation_Part_3_Screenshot_2024-02-26_155427.png
 
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}}
 
 
{{Tuto Step
 
{{Tuto Step
 
|Step_Title=<translate></translate>
 
|Step_Title=<translate></translate>

Version actuelle datée du 2 septembre 2025 à 08:40

Pneumatic installation details for ZX5 module B

Auteur avatarGareth Green | Dernière modification 2/09/2025 par Gareth Green en cours de rédaction

Difficulté
Difficile
Durée
1 minute(s)

Pneumatic installation details for ZX5 module B

Difficulté
Difficile
Durée
1 minute(s)

Introduction

02/09/2025


Moved to Confluance


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Étape 1 -

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