R0015243 ZX5 module A-C-E Frame levelling : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
(Contenu remplacé par « {{Tuto Details |Main_Picture=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-03-13_092825.png |Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","... »)
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{{Introduction
 
{{Introduction
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|Introduction=<translate><u>'''Tools Required'''</u>
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|Introduction=<translate>01/09/2025
  
  
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Standard taps set
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Moved to Confluance
  
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standard spanner set
 
  
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2 meter straight edge
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Click [https://stuga-ltd.atlassian.net/wiki/external/MTI1YjZjMzFiYzQ4NDgwZjkzM2MyNjI5YzU5MzdlODk Here]</translate>
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1" parallel blocks
 
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300mm engineers level
 
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<u>'''Parts Required'''</u>
 
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D0015265 Frame
 
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M0000224 100x 100 frame cap  10 off
 
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F0000234 M16 x 1.5 nut 10 off
 
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F0000266 M16 x 1.5 set bolt x 10 off</translate>
 
 
}}
 
}}
 
{{Materials}}
 
{{Materials}}
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
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|Step_Title=<translate>Clean all tapped threads on frame</translate>
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|Step_Title=<translate></translate>
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|Step_Content=<translate>Tap all holes to remove debris from coating process
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|Step_Content=<translate></translate>
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Ensure all holes cleaned after tapping with compressed air
 
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<br />{{Warning|...Ensure eye protection is worn when using compressed air}}<br /></translate>
 
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|Step_Picture_00=ZX5_module_A-C-E_Frame_levelling_d0015265-6m-1-1_DefaultAs_Machined.jpg
 
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|Step_Picture_00_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":1678,"height":871,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.36,"scaleY":0.36,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/7/70/ZX5_module_A-C-E_Frame_levelling_d0015265-6m-1-1_DefaultAs_Machined.jpg","filters":[]}],"height":311,"width":600}
 
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|Step_Picture_01=ZX5_module_A-C-E_Frame_levelling_71iZme2Q3KL._AC_SL1000_.jpg
 
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|Step_Picture_02=ZX5_module_A-C-E_Frame_levelling_DA6824.jpg
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Add jacking bolts</translate>
 
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|Step_Content=<translate>Fit 10 off m16 x 1.5 x 120 set bolts with standard m16 x 1.5mm nut and copper slip to lubricate lock nut and thread into frame.
 
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<br />{{Warning|...~check that nut runs freely up entire length of m16 set bolt before fitting to frame}}<br /></translate>
 
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|Step_Picture_00=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-03-13_112256.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Add levelling pads</translate>
 
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|Step_Content=<translate>Use a pallet truck to lift frame.
 
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Wind through M16 bolts until approximately 40mm protrusion from below base of foot
 
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Locate each bolts into black nylon levelling pad</translate>
 
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|Step_Picture_00=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-03-13_113801.png
 
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|Step_Picture_01=R0015243_ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-11-03_122401.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Level  Y axis</translate>
 
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|Step_Content=<translate>1  Attach levelling jigs to 5 points across frame
 
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2  Use level on jig to indicate current state of level
 
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3  Check across all 5 points to identify where to lift frame to achieve level
 
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4  Lift frame by jacking bolts to achieve level on level jigs
 
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{{Warning|...Do not try and lift solely on one jacking point. This will cause the frame to rock and give a false level indication.
 
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Bolts should be increased uniformly until close to desired levelling point.
 
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For example, 1 turn clockwise on bolt 1,then 2,3,4 and 5
 
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then repeat}}
 
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5 Adjust level on Y axis until  all level points are correct.
 
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<br />{{Warning|...Report any discrepancy to Supervisor if levels can not be achieved}}<br /></translate>
 
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|Step_Picture_00=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-03-13_111524.png
 
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|Step_Picture_01=ZX5_module_A-C-E_Frame_levelling_31eJuqQN50L.jpg.jpg
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Level x axis</translate>
 
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|Step_Content=<translate>{{Info|...level for x axis will be achieved from using the 5 points indicated. Do not use any other points for levelling, as box section will vary and give inconsistent results.}}
 
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1  Place one parallel at point 1 and 1 parallel at point 2. Span these with a 2mtr straight edge and use engineers level on top of straight edge to show current level
 
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2 Repeat this between point 2 and 3 , then 3 and 4 and finally 4 and 5.  This will highlight the movement required to level frame
 
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3  Use the same method as the Y axis
 
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{{Warning|...only adjust the indicated bolts in pairs as shown. Failure to do this will lose y axis setting done previously.  Ensure accurate turns of bolts are achieved when adjusting . Ie, if point one needs to raise, adjust both indicated bolt 1's  exactly the same amount}}
 
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4  achieve all points 1-5 level , any discrepancy should be reported to the Supervisor</translate>
 
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|Step_Picture_00=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-03-13_121401.png
 
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|Step_Picture_01=ZX5_module_A-C-E_Frame_levelling_straight_edge.jpg
 
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|Step_Picture_02=ZX5_module_A-C-E_Frame_levelling_3FYEXjuIxMu6c-xxlarge.png
 
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|Step_Picture_03=ZX5_module_A-C-E_Frame_levelling_31eJuqQN50L.jpg.jpg
 
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|Step_Picture_04=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-03-13_122505.png
 
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}}
 
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{{Tuto Step
 
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|Step_Title=<translate>Fit frame endcaps</translate>
 
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|Step_Content=<translate>Frame end caps will now need fitting to frame
 
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10 off M0000224  fitted to all open cavities of 100mm square box section</translate>
 
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|Step_Picture_00=ZX5_module_A-C-E_Frame_levelling_Screenshot_2023-05-17_114140.png
 
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{{Notes}}
 
{{Notes}}

Version actuelle datée du 1 septembre 2025 à 08:55

Method for levelling bare frames for modules A,C and F for ZX5/3 Preparing frame for production

Auteur avatarGareth Green | Dernière modification 1/09/2025 par Gareth Green en cours de rédaction

Difficulté
Facile
Durée
3 heure(s)

Method for levelling bare frames for modules A,C and F for ZX5/3 Preparing frame for production

Difficulté
Facile
Durée
3 heure(s)

Introduction

01/09/2025


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